3D IC Serial Gate MOS Device via TSV Interconnects

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Solution Overview

Problem

In advanced semiconductor processes, reducing gate length in MOS devices increases mismatch and affects source-to-drain resistance (Rout) in analog circuits, necessitating innovative solutions to maintain performance.

Innovation Solution

Implementing a series MOS technique by connecting multiple transistors in series across stacked dies in a 3D IC, where each transistor has a shorter gate length, sharing source and drain regions, and using through-substrate vias (TSVs) to connect gate electrodes and source/drain regions across dies, effectively maintaining total resistance and reducing chip area.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of moving object

If gate length is reduced in advanced semiconductor processes, then device size is reduced, but mismatch increases and source-to-drain resistance is affected

Engineering Contradiction:
Improvedevice sizeVSAvoidmismatch and source-to-drain resistance
Core Design Contradiction:
Area of moving objectVSReliability

Solution Approach 1:

The patent divides a single long gate transistor into multiple shorter gate length transistors connected in series. Each transistor in the series has a reduced gate length (e.g., L/3) compared to the original single transistor (L), allowing the use of advanced process nodes while maintaining the equivalent total gate length and thus preserving analog performance characteristics like mismatch and source-to-drain resistance.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent extends the transistor series connection into the vertical dimension by stacking multiple dies in a 3D integrated circuit configuration. Through-substrate vias (TSVs) are used to connect the source of one transistor to the drain of another across different dies, enabling the series connection to span multiple vertical layers and further reducing the horizontal footprint while maintaining the required total gate length.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If multiple transistors are connected in series to maintain total gate length, then analog performance is maintained, but chip area increases

Engineering Contradiction:
Improveanalog performanceVSAvoidchip area
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

The patent transitions from a planar 2D layout to a 3D stacked configuration using multiple dies connected via through-substrate vias. This vertical stacking allows multiple transistors to be connected in series without proportionally increasing the horizontal chip area, as the series connection extends into the vertical dimension rather than requiring additional horizontal space.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent implements a nested structure where multiple transistor devices are stacked vertically within a compact footprint. Each die contains transistors that are physically nested above or below other dies through TSV connections, creating a space-efficient configuration where the series-connected transistors occupy overlapping vertical space rather than requiring sequential horizontal placement.

Inventive Principle:
Principle #7Nested doll (Nesting)

Data Source

PatentUS10121781B23D IC with serial gate MOS device, and method of making the 3D IC
Publication Date: 2018.11.06 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US10121781B2 patent drawing
  • US10121781B2 patent drawing
  • US10121781B2 patent drawing

AI summary

A die stack comprises a first integrated circuit (IC) die having at least a first device comprising a first source, a first drain and a first gate electrode above a first channel region between the first source and the first drain. A second IC die has at least a second device comprising a second source, a second drain and a second gate electrode above a second channel region between the second source and the second drain. The second gate electrode is connected to the first gate electrode by a path including a first through substrate via (TSV), the second drain connected to the first source by a path including a second TSV.