3D IC Vertical Interconnect Layout With TSV Buffer Cells

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

In 3D stacked integrated circuits, through-silicon vias (TSVs) face challenges in efficiently connecting multiple die layers while minimizing footprint and optimizing area utilization, particularly in heterogeneous integration scenarios where different types of devices on each layer have varying power requirements, leading to potential adverse effects like electromagnetic interference and heat degradation.

Innovation Solution

The integration of non-sensitive circuits, such as repeaters and passive components, within unused die areas of TSV cells in each die layer, which act as buffers to mitigate adverse effects and optimize TSV layout based on power requirements and IR drop considerations, allowing for varied TSV density and layout across layers to improve area usage and signal routing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If TSV density is increased to improve area utilization, then more devices can be connected, but electromagnetic interference and heat degradation worsen

Engineering Contradiction:
Improvearea utilizationVSAvoidelectromagnetic interference and heat degradation
Core Design Contradiction:
Area of stationary objectVSObject-affected harmful factors

Solution Approach 1:

The patent segments the TSV cell structure by introducing unused die areas that are electrically isolated from the TSVs. These segmented regions act as buffers that divide the electromagnetic fields and heat paths, allowing higher TSV density while mitigating interference and thermal effects on sensitive circuits.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The unused die areas serve as intermediary buffer zones between TSVs and sensitive circuits. These intermediary regions absorb and dissipate electromagnetic interference and heat, protecting sensitive devices while enabling closer TSV spacing for improved area utilization.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Power

If TSV layout is optimized for power requirements, then power signal transmission improves, but device complexity increases

Engineering Contradiction:
Improvepower signal transmissionVSAvoidTSV layout complexity
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The patent applies local quality by creating different TSV layouts in different regions of the die based on local power requirements. High-power regions have denser TSV arrangements while low-power regions have sparser layouts, optimizing power transmission locally without requiring complex global routing.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The invention changes the parameter of TSV density spatially across the die, adjusting the concentration of TSVs based on local power demands. This parameter variation allows efficient power distribution while maintaining manageable layout complexity through systematic regional differentiation.

Inventive Principle:
Principle #35Parameter changes

3Area of stationary object

If heterogeneous integration is implemented to reduce footprint, then system integration improves, but thermal management becomes more difficult

Engineering Contradiction:
ImprovefootprintVSAvoidthermal management
Core Design Contradiction:
Area of stationary objectVSTemperature

Solution Approach 1:

The patent segments the heterogeneous die structure by incorporating unused die areas that act as thermal buffers. These segmented regions create thermal isolation zones that prevent heat from high-power devices from affecting sensitive low-power devices, enabling compact heterogeneous integration with improved thermal management.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS12068284B2Vertical interconnect structures with integrated circuits
Publication Date: 2024.08.20 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US12068284B2 patent drawing
  • US12068284B2 patent drawing
  • US12068284B2 patent drawing

AI summary

A 3D IC structure includes multiple dies, such as a top die and a bottom die. The top die and/or the bottom die can each include devices such as computing units, Analog-to-Digital converters, analog circuits, RF circuits, logic circuits, sensors, Input/Output devices, and/or memory devices. One or more vertical interconnect structure (VIS) cells are formed adjacent one or more sides of the device. A VIS is formed in some or all of the VIS cells. One or more non-sensitive circuits, such as repeaters, diodes, and/or passive circuits (e.g., resistors, inductors, capacitors, transformers), are disposed in at least one VIS cell.