3D IC Testing via Universal Circuit and Series Connection

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Solution Overview

Problem

Current three-dimensional integrated circuit testing technologies face inefficiencies in testing terminal connections both before and after layering multiple chips, with existing methods requiring different test circuits and struggling to reduce overall test area and time as the number of layered chips increases.

Innovation Solution

A three-dimensional integrated circuit design that incorporates a pair of connections, including a test signal generation circuit and a test result judgment circuit, on each chip, allowing for efficient testing of conducting states before and after layering by forming series connections and using the same test circuits for both pre- and post-layering tests.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If different test circuits are used for pre-layering and post-layering tests, then testing coverage is improved, but device complexity and test area increase

Engineering Contradiction:
Improvetesting coverageVSAvoidtest circuit complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent implements a universal test circuit design where the same test circuit on each chip can perform both pre-layering tests (testing individual chip terminals) and post-layering tests (testing inter-chip connections through TSVs). The test circuit includes a test signal generation unit and a test result judgment unit that can operate in different modes depending on whether chips are layered or not, eliminating the need for separate test circuits for different testing stages.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Measurement precision

If multiple dedicated terminals are provided for testing, then testing accuracy is improved, but area of stationary object increases

Engineering Contradiction:
Improvetesting accuracyVSAvoidtest circuit area
Core Design Contradiction:
Measurement precisionVSArea of stationary object

Solution Approach 1:

The patent uses a universal test circuit that can test multiple terminals (both first and second terminals) without requiring separate dedicated test circuits for each terminal. The test signal generation circuit can sequentially or simultaneously drive different terminals, and the test result judgment circuit can evaluate responses from different terminals, achieving comprehensive testing coverage with a single compact test circuit block on each chip.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Manufacturing precision

If series connection testing is performed before layering, then manufacturing precision is improved, but loss of time occurs due to additional test steps

Engineering Contradiction:
Improveterminal connection accuracyVSAvoidtest time
Core Design Contradiction:
Manufacturing precisionVSLoss of time

Solution Approach 1:

The patent performs preliminary testing of terminal connections (first terminal and second terminal) in series connection before the chips are layered. The test signal generation circuit generates a test signal that travels through the series connection of terminals, and the test result judgment circuit evaluates the conducting state. This preliminary test ensures connection accuracy before layering, and because the same universal test circuit is used, no additional test equipment or time is required after layering - the same circuit can re-test the connections through the TSVs.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS9267986B2Three-dimensional integrated circuit and testing method for the same
Publication Date: 2016.02.23 PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO LTD
  • US9267986B2 patent drawing
  • US9267986B2 patent drawing
  • US9267986B2 patent drawing

AI summary

Each chip in a three-dimensional circuit includes a pair of connections, a test signal generation circuit, and a test result judgment circuit. The connections are electrically connected with an adjacent chip. The test signal generation circuit outputs a test signal to one of the connections. The test result judgment circuit receives a signal from the other of the connections and, from the state of the signal, detects the conducting state of the transmission path for the signal. Before layering the chips, a conductor connects the connections to form a series connection, and the conducting state of each connection is detected from the conducting state of the series connection. After layering the chips, the test signal generation circuit in one chip outputs a test signal, and the test result judgment circuit in another chip receives the test signal, and thus the conducting state of the connections between the chips is tested.