Integrated 3D Imaging Module for Scanner Precision Stability

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Solution Overview

Problem

Existing three-dimensional scanners face precision drift issues due to detachable module connections, requiring frequent calibrations and increasing usage costs.

Innovation Solution

Integrate camera modules and lens groups within accommodating cavities in a lens mount, reducing gaps and external forces, and incorporate a light source within the module for stable light emission and reception.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of repair

If multiple modules are fixed by being mounted on a single base or connected sequentially, then the device can be assembled and disassembled for maintenance, but the connection stability deteriorates and precision drifts over time

Engineering Contradiction:
Improvemodule maintainabilityVSAvoidconnection stability
Core Design Contradiction:
Ease of repairVSReliability

Solution Approach 1:

The patent merges multiple modules (camera module, lens group, light source) into a single integrated three-dimensional imaging module. This integration eliminates the connections between separate modules, thereby eliminating the precision drift caused by connection instability while maintaining the ability to replace the entire module for maintenance.

Inventive Principle:
Principle #5Merging (Combining)

2Ease of manufacture

If detachable connection methods are used for multiple modules, then assembly and disassembly is facilitated, but structural stability deteriorates and calibration frequency increases

Engineering Contradiction:
Improvemodule assemblyVSAvoidstructural stability
Core Design Contradiction:
Ease of manufactureVSStability of the object's composition

Solution Approach 1:

The patent combines multiple functional modules into a single integrated unit with a unified housing structure. This merging eliminates the detachable connections between modules, thereby improving structural stability and reducing calibration frequency while simplifying the assembly process to a single module installation.

Inventive Principle:
Principle #5Merging (Combining)

3Measurement precision

If frequent calibration is performed to maintain precision, then measurement accuracy is maintained, but usage efficiency decreases and costs increase

Engineering Contradiction:
Improvescanning precisionVSAvoidusage efficiency
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

The patent integrates all critical components (camera, lens, light source) into a single module with fixed relative positions, eliminating the precision drift caused by detachable connections. This integration reduces calibration frequency, thereby improving usage efficiency and reducing costs while maintaining measurement precision.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS20250355337A1Three-dimensional Imaging Module and Three-dimensional Scanner
Publication Date: 2025.11.20 SHINING 3D TECH CO LTD
  • US20250355337A1 patent drawing
  • US20250355337A1 patent drawing
  • US20250355337A1 patent drawing

AI summary

The present disclosure provides a three-dimensional imaging module and a three-dimensional scanner. The three-dimensional imaging module includes: a first camera module, a second camera module, a lens mount, a first lens group, and a second lens group, wherein the lens mount is provided with a first accommodating cavity and a second accommodating cavity, the first camera module is integrated at a bottom of the first accommodating cavity, the first lens group is integrated in the first accommodating cavity, the second camera module is integrated at a bottom of the second accommodating cavity, and the second lens group is integrated in the second accommodating cavity. The three-dimensional scanner can include: a housing; and a three-dimensional imaging module as provided in the present disclosure, wherein the three-dimensional imaging module is accommodated in the housing.