3D Loading Space Monitoring for Carrier Utilization Visibility
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Solution Overview
Problem
Existing loading monitoring devices are inefficient and uneconomical due to manual operation, underutilization of carrier space, and visibility issues, especially when objects obstruct the view, leading to increased costs and delayed shipments.
Innovation Solution
A movable loading operation monitoring apparatus with an imaging device, distance measuring device, and controller to capture 3D data and determine space utilization, capable of being inserted within the carrier to monitor loading conditions and provide real-time alerts.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Productivity
If manual loading monitoring is used, then operational flexibility is maintained, but monitoring efficiency and accuracy deteriorate
Solution Approach 1:
The patent replaces manual visual inspection with an automated imaging device that captures images of the loading space. The controller automatically processes these images to detect loading conditions, replacing the mechanical human eye and brain with an optical-electronic detection system. This substitution dramatically improves monitoring efficiency while maintaining operational flexibility through programmable detection criteria.
2Adaptability or versatility
If fixed monitoring devices are installed, then monitoring coverage is improved, but adaptability to different carriers deteriorates
Solution Approach 1:
The patent employs a movable body that can be dynamically positioned within the loading space of different carriers. Rather than fixed installation, the device adapts its position based on the specific carrier geometry and loading requirements. This dynamic positioning capability allows the same device to work across various carrier types without complex reinstallation, improving adaptability while keeping device structure relatively simple.
Solution Approach 2:
The imaging device and controller combination serves multiple functions: capturing images, processing them, detecting loading conditions, and providing feedback. This multi-functional design allows a single device to adapt to different carrier types and loading scenarios, enhancing versatility without requiring multiple specialized devices for different applications.
3Measurement precision
If external monitoring position is used, then device installation is simplified, but visibility and measurement accuracy deteriorate
Solution Approach 1:
The patent moves the imaging device from an external two-dimensional monitoring position to an internal three-dimensional position within the loading space. By placing the device inside the carrier, it gains direct visibility of loading conditions from multiple angles, dramatically improving measurement precision. The movable body allows the device to access positions that were previously difficult to reach, balancing accuracy with accessibility.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The apparatus effectively reduces underutilization of carrier space by providing continuous or periodic monitoring, ensuring optimal loading conditions and reducing resource inefficiencies and delays.
Implementation Method 1
an imaging device secured to the movable body, the imaging device configured to capture imaging data of the loading space, wherein the captured imaging data comprise a three-dimensional (3D) map of the loading space
Implementation Method 2
a distance measuring device secured to the movable body, the distance measuring device configured for measuring a distance between the imaging device and a front wall of the loading space
Data Source
AI summary
Various embodiments are directed to an apparatus for monitoring a loading operation, comprising: a movable body configured to be inserted in a loading space of a carrier during a loading operation and proximate to an upper portion of the loading space; an imaging device secured to the movable body, the imaging device configured to capture imaging data of the loading space, wherein the captured imaging data comprise a three-dimensional (3D) map of the loading space; a distance measuring device secured to the movable body, the distance measuring device configured for measuring a distance between the imaging device and a front wall of the loading space; and a controller configured to receive the imaging data captured by the imaging device, wherein the controller comprise one or more processors configured to detect a loading condition of the loading space of the carrier based at least in part on the imaging data.