3D Memory Backside Source Contact Layout for Leakage Reduction

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Solution Overview

Problem

Planar memory cells face density limitations and fabrication challenges as feature sizes approach a lower limit, leading to increased costs and complexity, while existing 3D memory devices suffer from issues like leakage current, parasitic capacitance, and fabrication complications due to front side source contacts and semiconductor plugs.

Innovation Solution

The implementation of backside source contacts in 3D memory devices, eliminating front side source contacts and semiconductor plugs, which reduces cell area requirements, avoids leakage current and parasitic capacitance, and simplifies the fabrication process by eliminating spacer formation and issues related to bottom semiconductor plugs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If front side source contacts and semiconductor plugs are used in 3D memory devices, then electrical connection is achieved, but leakage current and parasitic capacitance increase

Engineering Contradiction:
Improvedevice performanceVSAvoidleakage current and parasitic capacitance
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent inverts the conventional location of source contacts from the front side to the back side of the 3D memory device. By forming source contacts on the backside substrate surface rather than on the front side, the patent eliminates the harmful effects of front-side source contacts including leakage current and parasitic capacitance, while maintaining necessary electrical connections through the substrate

Inventive Principle:
Principle #13The other way round (Inversion)

2Reliability

If front side source contacts are used, then electrical connection is achieved, but cell area increases

Engineering Contradiction:
Improveelectrical connectionVSAvoidcell area
Core Design Contradiction:
ReliabilityVSArea of moving object

Solution Approach 1:

The patent moves the source contacts from the two-dimensional front side surface to the back side surface of the substrate, utilizing the third dimension (depth/vertical arrangement) to resolve the area conflict. This dimensional relocation allows front-side cell area to be minimized while back-side source contacts provide necessary electrical connections

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Reliability

If semiconductor plugs are used for bottom contacts, then electrical connection is achieved, but fabrication complexity increases

Engineering Contradiction:
Improveelectrical connectionVSAvoidfabrication process complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent extracts and removes the semiconductor plugs from the device structure, eliminating the need for complex plug formation processes including spacer deposition and pattern transfer. The source contacts are directly formed on the backside substrate surface without requiring intermediate plug structures, thereby simplifying the fabrication process

Inventive Principle:
Principle #2Taking out (Extraction)

4Productivity

If planar memory cell scaling continues, then memory density increases, but fabrication challenges and costs increase

Engineering Contradiction:
Improvememory densityVSAvoidfabrication complexity and cost
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent transitions from two-dimensional planar memory cell scaling to three-dimensional vertical stacking architecture. By arranging memory cells in vertical stacks with multiple levels separated by interlevel dielectric layers, the patent achieves high memory density without further reducing feature sizes, thereby avoiding the fabrication challenges and costs associated with continued planar scaling

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentEP4136675B1Method for forming three-dimensional memory device with backside source contact
Publication Date: 2025.07.16 YANGTZE MEMORY TECH CO LTD
  • EP4136675B1 patent drawingFigure 1
  • EP4136675B1 patent drawingFigure 2A
  • EP4136675B1 patent drawingFigure 2B

AI summary

Embodiments of 3D memory devices and methods for forming the same are disclosed. In an example, a method for forming a 3D memory device is disclosed. A sacrificial layer above a second semiconductor layer at a first side of a substrate and a dielectric stack on the sacrificial layer are subsequently formed. A channel structure extending vertically through the dielectric stack and the sacrificial layer into the second semiconductor layer is formed. The sacrificial layer is replaced with a first semiconductor layer in contact with the second semiconductor layer. The dielectric stack is replaced with a memory stack, such that the channel structure extends vertically through the memory stack and the first semiconductor layer into the second semiconductor layer. A source contact is formed at a second side opposite to the first side of the substrate to be in contact with the second semiconductor layer.