3D Memory Channel Structure With Silicide-Stabilized Reliability

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing semiconductor devices face challenges in increasing data storage capacity and maintaining reliability and electrical characteristics, particularly in three-dimensional memory cell configurations.

Innovation Solution

A semiconductor device design featuring gate electrodes stacked perpendicular to the substrate, with a channel structure including a channel layer having varying diameters and a metal silicide region, enhancing electrical characteristics and reliability through a channel layer crystallized by metal-induced lateral crystallization.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If memory cells are arranged three-dimensionally to increase data storage capacity, then storage capacity is improved, but reliability and electrical characteristics deteriorate

Engineering Contradiction:
Improvedata storage capacityVSAvoiddevice reliability
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The channel layer is designed with varying diameters along its length, creating different local structures: a first region with a larger diameter for stable metal silicide contact, a second region with a reduced diameter for controlled electrical characteristics, and a third region with a larger diameter for gate electrode contact. This local variation in geometry allows different sections to fulfill different functional requirements, improving overall device reliability while maintaining 3D configuration.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The channel layer's diameter parameter is changed along its length to optimize performance. The diameter varies from a first diameter in the first region, to a reduced second diameter in the second region, to a third diameter in the third region. This parameter change enables better control over electrical characteristics and metal silicide stability without sacrificing the high storage capacity provided by the 3D structure.

Inventive Principle:
Principle #35Parameter changes

2Quantity of substance

If memory cells are arranged three-dimensionally to increase data storage capacity, then storage capacity is improved, but electrical characteristics deteriorate

Engineering Contradiction:
Improvedata storage capacityVSAvoidelectrical characteristics
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The channel layer is designed with varying diameters along its length, creating different local structures: a first region with a larger diameter for stable metal silicide contact, a second region with a reduced diameter for controlled electrical characteristics, and a third region with a larger diameter for gate electrode contact. This local variation in geometry allows different sections to fulfill different functional requirements, improving overall device reliability while maintaining 3D configuration.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The channel layer's diameter parameter is changed along its length to optimize performance. The diameter varies from a first diameter in the first region, to a reduced second diameter in the second region, to a third diameter in the third region. This parameter change enables better control over electrical characteristics and metal silicide stability without sacrificing the high storage capacity provided by the 3D structure.

Inventive Principle:
Principle #35Parameter changes

3Ease of manufacture

If a uniform channel layer structure is used, then manufacturing is simplified, but metal silicide movement occurs reducing reliability

Engineering Contradiction:
Improvechannel layer fabricationVSAvoidmetal silicide stability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The channel layer is designed with varying diameters along its length, creating different local structures: a first region with a larger diameter for stable metal silicide contact, a second region with a reduced diameter for controlled electrical characteristics, and a third region with a larger diameter for gate electrode contact. This local variation in geometry allows different sections to fulfill different functional requirements, improving overall device reliability while maintaining 3D configuration.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The channel layer is formed with a pre-designed non-uniform diameter profile before metal silicide deposition. This preliminary structural preparation ensures that when metal silicide is later deposited and subjected to thermal processing, it remains stable and does not move, because the tapered geometry provides mechanical constraints and gradient adhesion.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design improves electrical characteristics and reliability by stabilizing the channel layer structure, preventing metal silicide movement, and ensuring consistent performance in three-dimensional memory cell configurations.

Implementation Method 1

channel layer crystallized by metal-induced lateral crystallization

Methodology Applied
Scientific EffectMetal-induced lateral crystallization: Crystallisation

Data Source

PatentUS12495581B2Semiconductor devices and data storage systems including the same
Publication Date: 2025.12.09 SAMSUNG ELECTRONICS CO LTD
  • US12495581B2 patent drawing
  • US12495581B2 patent drawing
  • US12495581B2 patent drawing

AI summary

A semiconductor device includes a substrate; gate electrodes spaced apart from each other and stacked in a direction, perpendicular to an upper surface of the substrate; first and second horizontal conductive layers sequentially stacked between the substrate and the gate electrodes; and a channel structure passing through the gate electrodes and extending perpendicularly, and including a channel layer contacting the first horizontal conductive layer, wherein the channel layer has a region having a reduced diameter below a first level in which a lower surface of a lowermost gate electrode is located, among the gate electrodes, and the channel structure further includes a metal silicide region located below the first level and in the channel structure to contact the channel layer.