3D Memory Supporting Structure for Stable Gate Stack Contacts

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Solution Overview

Problem

Current semiconductor devices face challenges in increasing data storage capacity and reliability while maintaining integration density, particularly in the design and fabrication of three-dimensional memory cell structures.

Innovation Solution

The semiconductor device incorporates gate stacks with electrodes and insulating layers alternately stacked, vertical structures with conductive pads, a supporting structure, bit lines, and contact plugs to enhance integration density and reliability, along with a method of fabrication involving sacrificial layers and insulating layers to form the necessary structures.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If three-dimensional memory cell structures are implemented to increase data storage capacity, then integration density is improved, but structural stability and reliability deteriorate due to potential collapse issues

Engineering Contradiction:
Improvedata storage capacityVSAvoidstructural stability
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The gate stack is segmented into multiple alternating layers of electrodes and cell insulating layers, creating a modular three-dimensional structure. This segmentation allows for better stress distribution and structural stability while maintaining high integration density for increased data storage capacity

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A supporting structure is formed on the gate stacks before subsequent fabrication steps. This preliminary supporting structure prevents collapse of the three-dimensional memory cell structure during fabrication and operation, ensuring structural stability while maintaining the high-density configuration

Inventive Principle:
Principle #10Preliminary action

2Quantity of substance

If gate stacks with alternating electrodes and insulating layers are stacked vertically to increase integration density, then data storage capacity is improved, but manufacturing complexity increases

Engineering Contradiction:
Improveintegration densityVSAvoidfabrication complexity
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The memory structure transitions from planar two-dimensional arrangement to vertical three-dimensional stacking of gate stacks. This dimensional change achieves higher integration density by utilizing the vertical dimension, and the alternating layer structure provides self-aligned fabrication advantages that manage complexity

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Reliability

If vertical structures with conductive pads are used to connect bit lines to memory cells, then electrical connectivity is improved, but structural robustness during fabrication deteriorates

Engineering Contradiction:
Improveelectrical connectivityVSAvoidstructural robustness
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The supporting structure is formed in advance on the gate stacks before the vertical structures with conductive pads are created. This preliminary support provides mechanical robustness during fabrication processes, preventing damage to the delicate vertical structures while ensuring their electrical connectivity function is achieved

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS12171097B2Semiconductor devices and electronic systems including the same
Publication Date: 2024.12.17 SAMSUNG ELECTRONICS CO LTD
  • US12171097B2 patent drawing
  • US12171097B2 patent drawing
  • US12171097B2 patent drawing

AI summary

A semiconductor device is disclosed. The semiconductor device may include gate stacks that are on a substrate, are spaced apart from each other in a first direction, and include electrodes and cell insulating layers alternately stacked, a separation structure between the gate stacks and extending in a second direction crossing the first direction, vertical structures penetrating the gate stacks and having conductive pads on upper portions thereof, a supporting structure on the gate stacks, bit lines on the supporting structure, and contact plugs penetrating the supporting structure and electrically connecting the bit lines to the vertical structures. A bottom surface of a portion of the supporting structure on the separation structure may be lower than top surfaces of the conductive pads.