3D Semiconductor Memory Electrode Stack for Dense Cell Integration

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Solution Overview

Problem

Two-dimensional semiconductor devices face limitations in integration density due to the high cost and complexity of forming fine patterns, necessitating the development of three-dimensional semiconductor memory devices with improved reliability and integration density.

Innovation Solution

A 3D semiconductor memory device design featuring a source conductive pattern on a substrate with sequentially stacked electrode structures, including erase control, ground selection, cell gate, and string selection gate electrodes, along with vertically extending semiconductor patterns and data storage patterns, to enhance integration density and reliability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If two-dimensional semiconductor devices use fine pattern formation techniques to increase integration density, then integration density is improved, but manufacturing cost increases significantly due to the need for extremely high-priced apparatus

Engineering Contradiction:
Improveintegration densityVSAvoidmanufacturing cost
Core Design Contradiction:
Quantity of substanceVSEase of manufacture

Solution Approach 1:

The patent transitions from two-dimensional planar semiconductor devices to three-dimensional vertically stacked memory structures. Multiple memory cell layers are stacked in the vertical direction, allowing integration density to increase without requiring finer lateral patterns. This dimensional change enables continued scaling while avoiding the need for extremely expensive fine pattern formation apparatus.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Quantity of substance

If two-dimensional semiconductor devices continue to scale to increase integration density, then integration density is improved, but device complexity and manufacturing difficulty increase

Engineering Contradiction:
Improveintegration densityVSAvoidmanufacturing complexity
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The three-dimensional memory structure is divided into multiple discrete memory cell layers stacked vertically. Each layer can be formed using similar process steps, allowing modular manufacturing. This segmentation into repeatable units simplifies the overall manufacturing process compared to attempting to create ultra-fine two-dimensional patterns, as the same layer formation processes can be repeated for each vertical stack.

Inventive Principle:
Principle #1Segmentation

3Quantity of substance

If three-dimensional semiconductor memory devices are designed with vertically stacked electrode structures, then integration density is improved, but manufacturing precision requirements increase

Engineering Contradiction:
Improveintegration densityVSAvoidalignment precision
Core Design Contradiction:
Quantity of substanceVSManufacturing precision

Solution Approach 1:

The patent employs preliminary patterning steps where mandrel structures and spacer structures are formed before the final electrode patterns. These preliminary structures serve as self-aligned templates that define subsequent layer positions, reducing the need for high-precision photolithographic alignment. The spacer structures are conformally deposited on the mandrels, automatically establishing precise vertical and lateral dimensions without requiring additional alignment steps.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

Mandrel structures and spacer structures are introduced as intermediary elements that facilitate the formation of the final electrode patterns. These intermediaries simplify the direct patterning process by providing self-aligned templates, reducing the manufacturing precision requirements for the actual memory electrode formation while still achieving the desired vertical stacking geometry.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS12004350B2Three-dimensional semiconductor memory devices
Publication Date: 2024.06.04 SAMSUNG ELECTRONICS CO LTD
  • US12004350B2 patent drawing
  • US12004350B2 patent drawing
  • US12004350B2 patent drawing

AI summary

A three-dimensional (3D) semiconductor memory device includes a source conductive pattern on a substrate and extending in parallel to a top surface of the substrate, and an electrode structure including an erase control gate electrode, a ground selection gate electrode, cell gate electrodes, and a string selection gate electrode, which are sequentially stacked on the source conductive pattern in a first direction perpendicular to the top surface of the substrate.