3D Memory Cell Layout With Horizontal Channels for Dense DRAM

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Solution Overview

Problem

Conventional memory devices face limitations in manufacturability and packing density, particularly in DRAM devices with vertically oriented memory cells, which hinder the practical stacking of memory cells due to lithography constraints and manufacturing complexity.

Innovation Solution

The development of a three-dimensional memory array with horizontally arranged transistors and capacitors, utilizing selective cavity etches and photolithographic patterning to create uniformly deposited stacks, allowing for increased packing density and reduced integration complexity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If memory cells are arranged vertically in conventional DRAM devices, then read/write speed is maintained, but packing density and manufacturability are limited

Engineering Contradiction:
Improvepacking densityVSAvoidmanufacturing complexity
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The patent transitions from vertical stacking to horizontal arrangement of memory cells within a planar structure. Memory cells are organized in a three-dimensional array where transistors and capacitors are horizontally positioned, enabling increased packing density without the manufacturing complexity associated with vertical stacking. This dimensional reconfiguration allows uniform deposition techniques to be applied effectively.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The memory array is divided into uniformly deposited stacks that can be manufactured using standard lithography and deposition processes. Each stack contains segmented components (transistors and capacitors) arranged horizontally, allowing independent optimization of each segment while maintaining overall high density and manufacturability.

Inventive Principle:
Principle #1Segmentation

2Quantity of substance

If vertical stacking is used to increase density, then packing density improves, but lithography constraints and alignment tolerances worsen

Engineering Contradiction:
Improvepacking densityVSAvoidalignment tolerance
Core Design Contradiction:
Quantity of substanceVSManufacturing precision

Solution Approach 1:

By reconfiguring memory cells from vertical to horizontal arrangement, the patent eliminates the need for precise vertical alignment between stacked layers. The horizontal orientation allows components to be positioned within the same lithographic plane, significantly reducing alignment tolerance requirements and relaxing lithography constraints while maintaining high packing density.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Ease of manufacture

If conventional vertical DRAM structure is used, then manufacturing process is simpler, but packing density is reduced

Engineering Contradiction:
ImprovemanufacturabilityVSAvoidpacking density
Core Design Contradiction:
Ease of manufactureVSQuantity of substance

Solution Approach 1:

The patent segments the memory array into uniformly deposited stacks with horizontally arranged components. This segmentation allows each stack to be manufactured using standard, well-established deposition and lithography processes, maintaining ease of manufacture. Simultaneously, the horizontal arrangement within each stack enables increased packing density by efficiently utilizing the available planar space.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS12538470B2Structures and methods for memory cells
Publication Date: 2026.01.27 INTEL CORP
  • US12538470B2 patent drawing
  • US12538470B2 patent drawing
  • US12538470B2 patent drawing

AI summary

Disclosed herein are memory cells and memory arrays, as well as related methods and devices. For example, in some embodiments, a memory device may include: a support having a surface; and a three-dimensional array of memory cells on the surface of the support, wherein individual memory cells include a transistor and a capacitor, and a channel of the transistor in an individual memory cell is oriented parallel to the surface.