3D Memory Interconnection Structure with Segmented Contact Plugs

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Solution Overview

Problem

The manufacturing of three-dimensional non-volatile memory devices is complicated by the varying depths of contact plugs, which can form bridges between word lines, making it difficult to achieve a stable and integrated structure.

Innovation Solution

An interconnection structure with stacked insulating and dielectric layers, and conductive layers surrounding the sidewalls of dielectric layers, where contact plugs are coupled to the conductive layers and partially pass through the dielectric layers, preventing bridge formation by ensuring the plugs do not overlap with lower conductive layers.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If contact plugs are formed with varying depths to couple to stacked word lines, then the memory device can be manufactured with three-dimensional structure, but the manufacturing process becomes more difficult and bridges may form between word lines

Engineering Contradiction:
Improvethree-dimensional structure capabilityVSAvoidmanufacturing process difficulty
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The contact plug formation process is segmented into multiple steps: first forming contact plugs at a first depth to contact first word lines, then forming second contact plugs at a second depth to contact second word lines. This segmentation allows each contact plug type to be optimized independently, simplifying the overall manufacturing process while maintaining three-dimensional structure capability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The first contact plugs are formed in advance before the second contact plugs. This preliminary action allows the deeper contact plugs to be established first, providing a stable foundation and reference structure for subsequent shallower contact plug formation, thereby reducing manufacturing complexity.

Inventive Principle:
Principle #10Preliminary action

2Reliability

If contact plugs pass through word lines to reach lower layers, then connection to lower conductive layers is achieved, but bridges may form between conductive layers

Engineering Contradiction:
Improveconnection reliabilityVSAvoidbridge formation between conductive layers
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

Different contact plugs are designed with different depths according to their specific connection requirements. First contact plugs extend to a first depth to contact first word lines, while second contact plugs extend to a second depth to contact second word lines. This localized differentiation ensures reliable connections without unnecessary penetration that could cause bridge formation.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The word lines serve as intermediary structures between the contact plugs and the lower conductive layers. Contact plugs contact the word lines, which in turn are coupled to the conductive layers, providing an indirect connection path that prevents direct bridging between conductive layers while maintaining electrical connectivity.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS9524903B2Interconnection structure, semiconductor device, and method of manufacturing the same
Publication Date: 2016.12.20 SK HYNIX INC
  • US9524903B2 patent drawing
  • US9524903B2 patent drawing
  • US9524903B2 patent drawing

AI summary

An interconnection structure may include insulating layers stacked stepwise and dielectric layers interposed between the insulating layers. The interconnection structure may include conductive layers interposed between the insulating layers and surrounding sidewalls of the dielectric layers, respectively. The interconnection structure may include contact plugs each coupled to one of the conductive layers. The contact plugs may at least partially pass through the dielectric layers.