3D Memory Select Layer Segmentation for Reliable Cell Stacking

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Solution Overview

Problem

The operational reliability of three-dimensional semiconductor memory devices decreases as the number of stacked memory cells increases, due to increased complexity and potential defects in the stacked structure.

Innovation Solution

The semiconductor memory device incorporates a source structure, stacked conductive layers, select conductive layers, insulating layers, slit structures, and a separation insulating structure to enhance operational reliability by separating the select conductive layers and maintaining a controlled depth for the separation insulating structure.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If the number of stacked memory cells is increased to improve integration degree, then the area occupied by memory cells per unit area is reduced, but the operational reliability of the device decreases

Engineering Contradiction:
Improvearea occupied by memory cellsVSAvoidoperational reliability
Core Design Contradiction:
Area of stationary objectVSReliability

Solution Approach 1:

The select conductive layer is divided into multiple separated regions by insulating structures, creating isolated segments that prevent defect propagation. This segmentation allows the device to maintain high integration with multiple stacked memory cells while improving reliability by containing potential failures within isolated segments rather than allowing them to affect the entire conductive layer.

Inventive Principle:
Principle #1Segmentation

2Area of stationary object

If the number of stacked memory cells is increased to improve integration degree, then the area occupied by memory cells per unit area is reduced, but the complexity of the stacked structure increases

Engineering Contradiction:
Improvearea occupied by memory cellsVSAvoidcomplexity of stacked structure
Core Design Contradiction:
Area of stationary objectVSDevice complexity

Solution Approach 1:

The insulating structures physically divide the select conductive layer into separate segments, simplifying the overall device architecture by creating modular, isolated units. This segmentation approach reduces the complexity of the stacked structure by preventing interconnections between adjacent memory cell regions, making the device easier to manufacture and test despite having multiple stacked layers.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Insulating structures are strategically placed at specific locations within the stacked structure to provide local isolation where needed. This localized approach to segmentation allows the device to maintain simplicity in regions where isolation is not required while providing targeted complexity only where defect prevention is necessary, optimizing the overall device design.

Inventive Principle:
Principle #3Local quality

3Reliability

If select conductive layers are separated to improve operational reliability, then pattern failure is reduced, but the device structure becomes more complex

Engineering Contradiction:
Improveoperational reliabilityVSAvoiddevice structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

Insulating structures serve as intermediary elements that physically separate the select conductive layer into distinct segments. These intermediary structures prevent direct electrical connections between adjacent regions, thereby reducing pattern failure and improving operational reliability. The insulating structures act as mediators that isolate potential defect sources while maintaining the overall functionality of the stacked memory device.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS12211792B2Semiconductor memory device and method of manufacturing semiconductor memory device
Publication Date: 2025.01.28 SK HYNIX INC
  • US12211792B2 patent drawing
  • US12211792B2 patent drawing
  • US12211792B2 patent drawing

AI summary

Provided herein may be a semiconductor memory device and a method of manufacturing the semiconductor memory device. The semiconductor memory device includes a source structure, a stacked conductive layer that overlaps with the source structure, a first select conductive layer and a second select conductive layer disposed between the source structure and the stacked conductive layer, a stacked insulating layer disposed between the first and second select conductive layers and the stacked conductive layer, and a separation insulating structure provided between the first select conductive layer and the second select conductive layer.