3D Memory Multi-Stack Contacts for Lithography Misalignment

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Solution Overview

Problem

Current memory devices face challenges in achieving high-density storage without performance degradation, particularly in multiple-stack deposition processes, where lithography misalignment affects contact resistance between bit lines (BL) and source/select lines (SL), impacting read current and speed.

Innovation Solution

A three-dimensional (3D) memory system is developed with ferroelectric memory cells, featuring enlarged nail-like drain/source structures and improved contact resistance between BL and SL, allowing for multiple-stack processing without performance degradation, even with lithography misalignment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If multiple-stack deposition is used to achieve high-density storage, then storage density is improved, but lithography misalignment increases contact resistance between BL and SL

Engineering Contradiction:
Improvestorage densityVSAvoidlithography alignment
Core Design Contradiction:
Quantity of substanceVSManufacturing precision

Solution Approach 1:

The patent transitions from planar 2D memory architecture to vertical 3D stacked architecture. Multiple memory stacks are deposited vertically one on top of another, utilizing the third dimension (height) to increase storage density. This dimensional change allows high-density storage while the underlying substrate and via structures maintain electrical connections despite vertical stacking, thereby managing the lithography alignment challenge inherent in multi-stack processes.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent implements nested structures where bit lines and source/select lines are formed as interleaved vertical columns that pass through multiple memory stack layers. The conductive structures are nested within the stacked memory layers, with vias connecting corresponding lines across stack boundaries. This nesting approach enables maintaining electrical connectivity while achieving high-density vertical stacking.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Speed

If contact resistance between BL and SL is reduced to improve read current, then read speed is improved, but device complexity increases

Engineering Contradiction:
Improveread speedVSAvoiddevice structure
Core Design Contradiction:
SpeedVSDevice complexity

Solution Approach 1:

The patent applies local quality by creating enlarged nail-like drain/source structures at specific contact points between bit lines and source/select lines. These localized enlarged regions provide reduced contact resistance precisely where BL and SL intersect, while the rest of the device maintains its compact structure. This targeted approach improves read current and speed without requiring complex modifications throughout the entire device.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent changes the geometric parameters of the conductive structures by enlarging the cross-sectional area of drain/source regions at contact points. This parameter change (increased area) directly reduces contact resistance according to electrical conduction principles, thereby improving read current and read speed while maintaining overall device simplicity through a straightforward geometric modification.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS11758733B23D memory multi-stack connection method
Publication Date: 2023.09.12 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US11758733B2 patent drawing
  • US11758733B2 patent drawing
  • US11758733B2 patent drawing

AI summary

In some aspects of the present disclosure, a memory device includes a first memory array including: a plurality of memory strings spaced from each other along a first lateral direction and a second lateral direction, each of the plurality of memory strings including a plurality of memory cells arranged along a vertical direction; and a plurality of first conductive structures extending along the vertical direction; wherein each of the plurality of first conductive structures includes a first portion and a second portion; wherein the first portion extends across the plurality of memory cells of a corresponding pair of the plurality of memory strings along the vertical direction, and the second portion is disposed over the first portion along the vertical direction; and wherein the second portion extends farther than the first portion along at least one of the first or second lateral direction.