3D Memory Stack Separation Contacts for Higher Density

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Solution Overview

Problem

Two-dimensional semiconductor memory devices face limitations in integration density due to the high cost and limitations of forming fine patterns, necessitating the development of three-dimensional semiconductor memory devices with improved electrical characteristics.

Innovation Solution

A three-dimensional semiconductor memory device is designed with stack structure blocks, separation structures, and contact plugs to enhance integration density and electrical performance, featuring a substrate with alternating stack structures, mold layers, and contact plugs that penetrate the separation structures to reduce electrical resistance and improve operating performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If two-dimensional semiconductor memory devices are used to achieve high integration density, then manufacturing costs increase and manufacturing precision requirements increase

Engineering Contradiction:
Improveintegration densityVSAvoidmanufacturing cost
Core Design Contradiction:
Quantity of substanceVSEase of manufacture

Solution Approach 1:

The patent transitions from two-dimensional planar memory cells to three-dimensional vertically stacked memory structures. Multiple memory cell layers are stacked in the vertical direction (third direction) above the substrate, enabling higher integration density without requiring finer lateral patterning. This dimensional transition allows achieving high density while avoiding the need for extremely expensive fine-patterning equipment.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The memory device is divided into multiple independent stack structures arranged in an array. Each stack structure contains multiple memory cell layers separated by intermediate layers. This segmentation allows parallel fabrication processes and reduces the complexity of forming fine patterns across the entire device, thereby lowering manufacturing costs while maintaining high integration density.

Inventive Principle:
Principle #1Segmentation

2Quantity of substance

If two-dimensional semiconductor memory devices are used to achieve high integration density, then manufacturing precision requirements increase

Engineering Contradiction:
Improveintegration densityVSAvoidpattern formation precision
Core Design Contradiction:
Quantity of substanceVSManufacturing precision

Solution Approach 1:

By moving to three-dimensional stacking, the patent reduces dependence on lateral pattern precision. The vertical stacking approach uses thicker layers and larger lateral dimensions that are easier to fabricate with standard precision equipment, while achieving high density through the third dimension rather than through extremely fine two-dimensional patterning.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent changes the critical dimensions from lateral (two-dimensional) to vertical (three-dimensional). The memory cell size is determined by vertical layer thickness and stack height rather than lateral feature size. This parameter change allows using larger, more easily manufactured dimensions while achieving equivalent or higher density, thereby reducing manufacturing precision requirements.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If contact plugs penetrate separation structures to reduce electrical resistance, then device complexity increases

Engineering Contradiction:
Improveelectrical characteristicsVSAvoidstructural complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The contact plugs serve multiple functions: they provide electrical connection through the separation structure to underlying circuit elements, and they are formed using the same patterning and filling processes as other interconnect structures in the device. This multi-functionality reduces the need for separate specialized processing steps, thereby limiting the increase in device complexity while achieving the electrical connection benefit.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS11854982B2Three-dimensional semiconductor memory device
Publication Date: 2023.12.26 SAMSUNG ELECTRONICS CO LTD
  • US11854982B2 patent drawing
  • US11854982B2 patent drawing
  • US11854982B2 patent drawing

AI summary

A three-dimensional semiconductor memory device may include a first stack structure block including first stack structures arranged in a first direction on a substrate, a second stack structure block including second stack structures arranged in the first direction on the substrate, a separation structure disposed on the substrate between the first and second stack structure blocks and including first mold layers and second mold layers, and a contact plug penetrating the separation structure. A bottom surface of the contact plug may contact the substrate.