3D Memory Stack Separation Contacts for Higher Density
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Solution Overview
Problem
Two-dimensional semiconductor memory devices face limitations in integration density due to the high cost and limitations of forming fine patterns, necessitating the development of three-dimensional semiconductor memory devices with improved electrical characteristics.
Innovation Solution
A three-dimensional semiconductor memory device is designed with stack structure blocks, separation structures, and contact plugs to enhance integration density and electrical performance, featuring a substrate with alternating stack structures, mold layers, and contact plugs that penetrate the separation structures to reduce electrical resistance and improve operating performance.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Quantity of substance
If two-dimensional semiconductor memory devices are used to achieve high integration density, then manufacturing costs increase and manufacturing precision requirements increase
Solution Approach 1:
The patent transitions from two-dimensional planar memory cells to three-dimensional vertically stacked memory structures. Multiple memory cell layers are stacked in the vertical direction (third direction) above the substrate, enabling higher integration density without requiring finer lateral patterning. This dimensional transition allows achieving high density while avoiding the need for extremely expensive fine-patterning equipment.
Solution Approach 2:
The memory device is divided into multiple independent stack structures arranged in an array. Each stack structure contains multiple memory cell layers separated by intermediate layers. This segmentation allows parallel fabrication processes and reduces the complexity of forming fine patterns across the entire device, thereby lowering manufacturing costs while maintaining high integration density.
2Quantity of substance
If two-dimensional semiconductor memory devices are used to achieve high integration density, then manufacturing precision requirements increase
Solution Approach 1:
By moving to three-dimensional stacking, the patent reduces dependence on lateral pattern precision. The vertical stacking approach uses thicker layers and larger lateral dimensions that are easier to fabricate with standard precision equipment, while achieving high density through the third dimension rather than through extremely fine two-dimensional patterning.
Solution Approach 2:
The patent changes the critical dimensions from lateral (two-dimensional) to vertical (three-dimensional). The memory cell size is determined by vertical layer thickness and stack height rather than lateral feature size. This parameter change allows using larger, more easily manufactured dimensions while achieving equivalent or higher density, thereby reducing manufacturing precision requirements.
3Reliability
If contact plugs penetrate separation structures to reduce electrical resistance, then device complexity increases
Solution Approach 1:
The contact plugs serve multiple functions: they provide electrical connection through the separation structure to underlying circuit elements, and they are formed using the same patterning and filling processes as other interconnect structures in the device. This multi-functionality reduces the need for separate specialized processing steps, thereby limiting the increase in device complexity while achieving the electrical connection benefit.
Data Source
AI summary
A three-dimensional semiconductor memory device may include a first stack structure block including first stack structures arranged in a first direction on a substrate, a second stack structure block including second stack structures arranged in the first direction on the substrate, a separation structure disposed on the substrate between the first and second stack structure blocks and including first mold layers and second mold layers, and a contact plug penetrating the separation structure. A bottom surface of the contact plug may contact the substrate.


