3D Memory Cell Stack Structure for Integration and Retention

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Solution Overview

Problem

The existing semiconductor devices face limitations in degree of integration and operational reliability due to the constraints in two-dimensional memory cell formation, necessitating the development of three-dimensional stacking of memory cells to enhance integration and stability.

Innovation Solution

A semiconductor device structure featuring stacked gate lines, insulating cores, channel patterns, and a capping layer, along with a manufacturing method that includes forming specific barrier patterns and channel patterns to optimize the arrangement and connection of memory cells, allowing for improved integration and reliability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If two-dimensional memory cell formation is used, then manufacturing process is simpler, but degree of integration reaches limitation

Engineering Contradiction:
Improvedegree of integrationVSAvoidmemory cell structure
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent transitions from two-dimensional memory cell arrangement to three-dimensional stacking by forming multiple memory cells vertically along the thickness direction of the substrate. Memory cells are stacked in the third dimension (vertical direction) using alternating conductive layers and insulating layers, enabling higher integration density without increasing planar area.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent implements nested structure where conductive layers and insulating layers are alternately stacked, with each layer nested within the vertical stack. The memory cells are formed by nesting multiple functional layers (conductive layers, insulating layers, charge trapping layers) within a single vertical column, achieving three-dimensional integration.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Productivity

If three-dimensional stacking of memory cells is implemented, then degree of integration is enhanced, but manufacturing precision requirements increase

Engineering Contradiction:
Improvedegree of integrationVSAvoidlayer stacking alignment
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The patent forms the complete stack of conductive layers and insulating layers before etching the memory cell regions. This preliminary formation of the vertical stack structure ensures that all layers are properly aligned and positioned before the memory cell patterns are created, reducing the precision requirements during the etching process.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent divides the continuous stack into discrete memory cell regions through selective etching. The stack is segmented into individual memory cells by removing portions of the conductive and insulating layers in a controlled manner, creating isolated memory cell structures while maintaining the integrity of the overall three-dimensional arrangement.

Inventive Principle:
Principle #1Segmentation

3Reliability

If three-dimensional stacking is used, then operational reliability should improve, but structural stability becomes more challenging

Engineering Contradiction:
Improveoperational reliabilityVSAvoidstacked structure stability
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent uses composite material structure with alternating conductive layers and insulating layers. The insulating layers provide mechanical support and electrical isolation, while the conductive layers provide electrical functionality. This composite structure enhances both the structural stability and operational reliability of the three-dimensional stacked memory device.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The insulating layers act as intermediary elements between the conductive layers in the vertical stack. These intermediary insulating layers provide mechanical support to maintain the structural integrity of the stack, while also providing electrical isolation to ensure proper operational reliability of adjacent memory cells.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS20240188295A1Semiconductor device and manufacturing method of the semiconductor device
Publication Date: 2024.06.06 SK HYNIX INC
  • US20240188295A1 patent drawing
  • US20240188295A1 patent drawing
  • US20240188295A1 patent drawing

AI summary

A semiconductor device including: a gate structure including stacked gate lines; an insulating core located in the gate structure and including a first long axis and a first short axis; a memory layer surrounding the insulating core; first channel pattern and a second channel pattern located facing each other along the first long axis, wherein the first channel pattern and the second channel pattern are located between the insulating core and the memory layer; and a capping layer located between the first channel pattern and the second channel pattern.