3D Memory Stack Layout With Separation Structure for Higher Density

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

The integration density of two-dimensional semiconductor devices is limited by the high cost and complexity of forming fine patterns, necessitating the development of three-dimensional semiconductor memory devices with improved reliability and integration density.

Innovation Solution

The proposed 3D semiconductor memory devices feature a horizontal structure with sequentially stacked patterns and a stack structure of electrodes, along with a separation structure that intersects both, allowing for increased integration density and improved reliability through a specific arrangement of electrodes and insulating layers.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If two-dimensional semiconductor devices use fine pattern formation techniques to increase integration density, then integration density is improved, but manufacturing cost increases significantly due to extremely high-priced apparatuses

Engineering Contradiction:
Improveintegration densityVSAvoidmanufacturing cost
Core Design Contradiction:
Quantity of substanceVSEase of manufacture

Solution Approach 1:

The patent transitions from two-dimensional planar semiconductor devices to three-dimensional semiconductor memory devices by stacking multiple layers vertically. This dimensional change allows integration density to increase without requiring progressively finer and more expensive pattern formation techniques, as the additional storage capacity comes from the vertical stacking of memory cell layers rather than horizontal miniaturization.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Quantity of substance

If three-dimensional semiconductor memory devices use complex stack structures with multiple electrodes and patterns, then integration density is improved, but device complexity increases

Engineering Contradiction:
Improveintegration densityVSAvoidstructure complexity
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The three-dimensional memory device is segmented into multiple distinct layers including first and second electrode patterns, first and second horizontal patterns, interface layers, and insulating layers. Each layer performs a specific function and can be manufactured using standardized processes. This segmentation allows the complex three-dimensional structure to be built through sequential deposition and patterning steps, making the manufacturing process more manageable despite the increased integration density.

Inventive Principle:
Principle #1Segmentation

3Reliability

If three-dimensional semiconductor memory devices use vertically stacked electrode patterns with separation structures, then reliability is improved, but manufacturing precision requirements increase

Engineering Contradiction:
Improvedevice reliabilityVSAvoidpattern alignment precision
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

Interface layers and insulating layers are introduced as intermediary structures between the vertically stacked electrode patterns and horizontal patterns. These intermediary layers serve multiple functions: they provide electrical isolation, facilitate selective etching processes, enable precise alignment through conformal deposition on underlying structures, and maintain structural integrity during manufacturing. The separation structures further act as intermediaries to define precise spatial relationships between adjacent memory cell strings, improving reliability while managing manufacturing precision requirements.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS11737273B2Three-dimensional semiconductor memory devices
Publication Date: 2023.08.22 SAMSUNG ELECTRONICS CO LTD
  • US11737273B2 patent drawing
  • US11737273B2 patent drawing
  • US11737273B2 patent drawing

AI summary

3D semiconductor memory devices may include a horizontal structure that may be on an upper surface of a substrate and may include first and second horizontal patterns sequentially stacked on the upper surface of the substrate, a stack structure including electrodes stacked on the horizontal structure, a vertical pattern extending through the electrodes and connected to the first horizontal pattern, and a separation structure intersecting the stack structure and the horizontal structure and protruding into the upper surface of the substrate. A lowermost electrode may have first inner sidewalls facing each other with the separation structure interposed therebetween. The second horizontal pattern may have second inner sidewalls facing each other with the separation structure interposed therebetween. A maximum distance between the first inner sidewalls in the first direction may be less than a maximum distance between the second inner sidewalls in the first direction.