3D Memory Structure With Vertically Stacked Read Transistor

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Solution Overview

Problem

Existing memory structures face challenges in reducing size due to the direct formation of both transistors on the substrate, limiting the ability to minimize the overall size of the memory structure.

Innovation Solution

The memory structure is designed with one transistor formed directly on the substrate and the other transistor vertically offset, reducing the footprint by incorporating the read transistor within an interconnect structure, while maintaining sufficient write current for precise control of storage elements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If both transistors are formed directly on the substrate, then the memory structure can be manufactured using conventional processes, but the overall size of the memory structure increases

Engineering Contradiction:
Improveconventional manufacturing processVSAvoidmemory structure footprint
Core Design Contradiction:
Ease of manufactureVSArea of stationary object

Solution Approach 1:

The patent transitions from a planar two-transistor configuration to a three-dimensional stacked architecture where the read transistor is positioned vertically above the substrate in an interconnect structure, while the write transistor remains on the substrate. This dimensional change reduces the lateral footprint of the memory structure while maintaining functionality.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The memory structure is segmented into two distinct transistor implementations: the write transistor formed directly on the substrate using conventional processes, and the read transistor formed within the interconnect structure above the substrate. This segmentation allows each transistor to be optimized for its specific function while reducing overall area.

Inventive Principle:
Principle #1Segmentation

2Area of stationary object

If the read transistor is incorporated within the interconnect structure, then the memory structure size is reduced, but the structural complexity increases

Engineering Contradiction:
Improvememory structure footprintVSAvoidtransistor configuration complexity
Core Design Contradiction:
Area of stationary objectVSDevice complexity

Solution Approach 1:

The interconnect structure serves multiple functions: it provides electrical connections between memory cells and simultaneously houses the read transistor. This multi-functionality reduces the need for separate structures, thereby reducing overall area while managing complexity through functional integration.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Area of stationary object

If the read transistor is vertically offset from the substrate, then the memory structure footprint is reduced, but the manufacturing precision requirements increase

Engineering Contradiction:
Improvememory structure footprintVSAvoidtransistor alignment precision
Core Design Contradiction:
Area of stationary objectVSManufacturing precision

Solution Approach 1:

The interconnect structure and read transistor are formed in advance during the manufacturing process, establishing precise alignment references before the write transistor and storage elements are formed. This preliminary action ensures that subsequent layers can be aligned to the established structure, reducing the overall precision burden.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS20250351368A1Memory structure and method of making
Publication Date: 2025.11.13 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US20250351368A1 patent drawing
  • US20250351368A1 patent drawing
  • US20250351368A1 patent drawing

AI summary

A method of making a semiconductor device includes forming a write transistor partially in a substrate. The method further includes forming an interconnect structure over the substrate. The method further includes forming a read transistor in the interconnect structure, wherein the read transistor is physically separated from the substrate. The method further includes forming at least one storage element electrically connected to each of the write transistor and the read transistor, wherein forming the at least one storage element comprises forming the at least one storage element between the write transistor and the read transistor in a direction perpendicular to a top surface of the substrate.