3D MIM Capacitor Vertical Stacking for Miniaturization

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Solution Overview

Problem

Traditional 2D MIM capacitors occupy significant surface area on semiconductor devices, limiting miniaturization efforts without compromising capacitance.

Innovation Solution

The development of a 3D MIM capacitor structure involves a substrate processing method that includes a polymer dielectric layer, metal pads, and multiple barrier and metal layers, with specific etching and deposition steps to create a 3D configuration that reduces surface area usage while maintaining or enhancing capacitance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the size of metal plates in a 2D MIM capacitor is increased to increase capacitance, then the capacitance is improved, but the surface area occupied on the substrate increases

Engineering Contradiction:
ImprovecapacitanceVSAvoidsurface area on substrate
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

The patent transitions from a traditional 2D planar capacitor structure to a 3D vertical structure by forming stacked metal plates separated by dielectric layers. The capacitor structure extends in the vertical dimension (z-direction) rather than expanding horizontally, allowing multiple metal plates to be stacked one above another. This dimensional transition enables increased capacitance within a smaller footprint area on the substrate.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent implements a nested structure where multiple metal plates are stacked vertically with dielectric layers between them, creating a compact nested arrangement. Each metal plate is surrounded by dielectric material, and the entire stack is contained within a small vertical column on the substrate. This nesting approach maximizes the use of vertical space to increase capacitance without expanding the horizontal footprint.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Quantity of substance

If the number of capacitors on a semiconductor die is increased to store more information, then the memory capacity is improved, but the total area occupied on the die increases

Engineering Contradiction:
Improvememory capacityVSAvoidtotal area on die
Core Design Contradiction:
Quantity of substanceVSArea of stationary object

Solution Approach 1:

By transitioning to 3D vertical capacitors, each capacitor unit occupies less horizontal area while maintaining or increasing its capacitance value. This allows more capacitor units to be packed into the same die area, thereby increasing the total number of memory cells and overall memory capacity without expanding the die footprint.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent divides the capacitor structure into multiple discrete metal plates and dielectric layers stacked vertically. This segmentation allows for modular design where identical capacitor units can be replicated across the die in a grid pattern, maximizing space utilization and enabling systematic scaling of memory capacity.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for reduced resistance and improved system performance by creating a 3D structure that occupies less surface area than traditional 2D MIM capacitors, facilitating miniaturization in semiconductor devices without sacrificing capacitance.

Implementation Method 1

depositing a polymer layer atop the substrate

Methodology Applied
Scientific EffectPhysical Vapour Deposition: Physical Vapour Deposition

Implementation Method 2

depositing a polymer layer atop the substrate

Methodology Applied
Scientific EffectChemical Vapour Deposition: Chemical Vapour Deposition

Implementation Method 3

depositing a second metal layer atop the substrate wherein the second metal layer fills the plurality of openings

Methodology Applied
Scientific EffectElectroplating: Electroplating

Implementation Method 4

etching the dielectric layer and the first barrier layer from within the first opening

Methodology Applied
Scientific EffectPlasma Etching: Plasma

Data Source

PatentUS9954051B2Structure and method of fabricating three-dimensional (3D) metal-insulator-metal (MIM) capacitor and resistor in semi-additive plating metal wiring
Publication Date: 2018.04.24 APPLIED MATERIALS INC
  • US9954051B2 patent drawing
  • US9954051B2 patent drawing
  • US9954051B2 patent drawing

AI summary

Methods of processing a substrate include: providing a substrate having a polymer dielectric layer, a metal pad formed within the polymer dielectric layer and a first metal layer formed atop the polymer dielectric layer; depositing a polymer layer atop the substrate; patterning the polymer layer to form a plurality of openings, wherein the plurality of openings comprises a first opening formed proximate the metal pad; depositing a first barrier layer atop the polymer layer; depositing a dielectric layer atop the first barrier layer; etching the dielectric layer and the first barrier layer from within the first opening and a field region of the polymer layer; depositing a second barrier layer atop the substrate; depositing a second metal layer atop the substrate wherein the second metal layer fills the plurality of openings; and etching the second metal layer from a portion of the field region of the polymer layer.