3D Model Generation from Multi-Orientation Measurement Data

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional methods for generating three-dimensional models of objects using three-dimensional measuring machines face challenges such as the need for pre-existing CAD data and the inefficiency of repeated measurements when objects have complex surface properties or varying orientations, leading to errors and increased time and effort in model creation.

Innovation Solution

A model generating device that uses a three-dimensional measuring machine to measure objects from multiple virtual positions, extracts and integrates measurement data to create a three-dimensional model, allowing for generation of models without CAD data and reducing the number of necessary measurements by using a temporary model and optimizing data integration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a three-dimensional model is generated using CAD data, then the model generation process is simplified and does not require multiple measurements, but the method cannot account for actual surface properties and may produce errors when surface properties differ from CAD specifications

Engineering Contradiction:
Improvemodel generation efficiencyVSAvoidsurface property accuracy
Core Design Contradiction:
ProductivityVSMeasurement precision

Solution Approach 1:

The patent creates a three-dimensional model by copying and integrating measurement data from multiple objects measured in different orientations. Instead of relying on CAD data copies, it uses actual measurement data copies from multiple perspectives to reconstruct the complete object model, ensuring surface properties are accurately captured.

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The patent transitions from single-orientation measurement to multi-orientation measurement by measuring objects in different dimensional orientations (e.g., rotated positions). This dimensional approach allows comprehensive capture of surface properties that cannot be obtained from a single measurement perspective.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Measurement precision

If repeated three-dimensional measurements are performed from various perspectives to capture all surfaces, then complete surface coverage is achieved, but the time and effort required for model creation increases dramatically

Engineering Contradiction:
Improvesurface coverage completenessVSAvoidmodel creation time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent merges measurement data from multiple objects measured in different orientations into a single integrated three-dimensional model. By combining data from multiple measurement sessions and orientations, it achieves complete surface coverage without requiring exhaustive repeated measurements of the same object from every possible angle.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent performs preliminary measurements on multiple objects in various orientations beforehand, storing the measurement data for later integration. This preliminary action allows the complete three-dimensional model to be constructed more efficiently when needed, avoiding the need for time-consuming repeated measurements at the time of model generation.

Inventive Principle:
Principle #10Preliminary action

3Adaptability or versatility

If measurement data from multiple objects in different orientations are integrated, then a complete three-dimensional model can be generated without CAD data, but the data integration process becomes more complex

Engineering Contradiction:
Improvemodel generation flexibilityVSAvoiddata integration complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent uses an intermediary processing system that standardizes and coordinates measurement data from multiple objects and orientations. This intermediary layer manages the complexity of data integration by providing a unified framework for combining measurements, making the process more manageable despite the diverse input data sources.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent creates a universal measurement and integration system that can handle objects in various orientations and positions. The system is designed to process measurement data from multiple sources and orientations using a single integrated approach, making it versatile for different object types while managing integration complexity through standardized procedures.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS10496762B2Model generating device, position and orientation calculating device, and handling robot device
Publication Date: 2019.12.03 FANUC LTD
  • US10496762B2 patent drawing
  • US10496762B2 patent drawing
  • US10496762B2 patent drawing

AI summary

A model generating device for generating a three-dimensional model of an object includes a three-dimensional measuring machine which three-dimensionally measures a plurality of objects each disposed at a given orientation in a three-dimensional space, to obtain measurement data, a model measurement data extracting unit which treats the measurement data of the plurality of objects measured by the three-dimensional measuring machine as a set of model measurement data obtained by measuring one object from a plurality of virtual measurement positions, to extract the model measurement data corresponding to the plurality of virtual measurement positions, and a model measurement data integrating unit which integrates the model measurement data extracted by the model measurement data extracting unit, to generate a three-dimensional model of each object.