3D Point Cloud Navigation for Wire-Free Autonomous Mowers

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Solution Overview

Problem

Autonomous grounds maintenance machines face challenges in navigation due to limited computing resources and the impracticality of using boundary wires, which are costly, cumbersome, and difficult to maintain or redefine.

Innovation Solution

The implementation of a method using feature extraction and object recognition techniques to generate vision-based pose data for navigation, allowing autonomous machines to define boundaries and correct positions within a work region without relying on boundary wires, utilizing cameras to record images and process them offline to determine three-dimensional point clouds and update navigation accordingly.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If boundary wires are used for navigation, then the autonomous machine can stay within predefined boundaries, but the system becomes costly, cumbersome, and difficult to maintain or redefine

Engineering Contradiction:
Improvenavigation reliabilityVSAvoidboundary wire system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent extracts the boundary definition function from physical wires and implements it through software-based virtual boundaries. The system captures images of the work region, processes them to identify boundary locations, and creates virtual boundary representations that guide navigation without requiring physical wire infrastructure.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent replaces the mechanical boundary wire system with a vision-based computational system. Instead of using physical wires that detectable by sensors, the system uses cameras to capture images, processes them through image analysis algorithms, and generates virtual boundary data that guides the autonomous machine's navigation.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Measurement precision

If sophisticated navigation systems are implemented, then navigation accuracy improves, but computing resources such as processing power, memory, and battery life are exceeded

Engineering Contradiction:
Improveposition accuracyVSAvoidbattery consumption
Core Design Contradiction:
Measurement precisionVSUse of energy by moving object

Solution Approach 1:

The patent performs preliminary image capture and boundary identification during a training phase before actual operation. The system captures images of the work region, processes them to identify boundaries and features, and stores this information for later use. During operation, the pre-processed boundary information enables accurate navigation with reduced real-time computing requirements.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent implements a two-phase approach where full image processing and boundary identification are performed offline during training, then only partial processing is needed during operation. The system captures necessary images during training, processes them comprehensively to establish virtual boundaries, and uses this pre-established information to guide navigation with minimal additional processing during actual work.

Inventive Principle:
Principle #16Partial or excessive action

Data Source

PatentUS12197227B2Autonomous machine navigation with object detection and 3D point cloud
Publication Date: 2025.01.14 THE TORO COMPANY
  • US12197227B2 patent drawing
  • US12197227B2 patent drawing
  • US12197227B2 patent drawing

AI summary

Autonomous machine navigation techniques may determine vision-based pose data based on feature data and object recognition data extracted from images. The vision-based pose data may be used to generate a three-dimensional point cloud that represents at least a work region. The vision-based pose data may be used to determine an operational vision-based pose relative to the three-dimensional point cloud.