3D Printed Object Component Embedding via CAD Integration

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Solution Overview

Problem

Current 3D printing technologies lack the ability to easily embed static or dynamic data within fabricated objects, limiting the integration of identification tags, sensors, and other components that could track object conditions or properties over time.

Innovation Solution

A CAD system that allows users to select and integrate additional components, such as machine-readable tags, sensors, or biometric tags, into 3D models before printing, enabling the embedding of data like object identification, condition tracking, or owner authentication directly into the printed objects.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of information

If traditional 3D printing is used without additional components, then the printing process is simple and fast, but the objects cannot store or track data over time

Engineering Contradiction:
Improvedata embedding capabilityVSAvoidmodel complexity
Core Design Contradiction:
Loss of informationVSDevice complexity

Solution Approach 1:

The system segments the data embedding function from the main object model by introducing separate additional components (tags, sensors) that can be independently selected and integrated into the 3D printing model, allowing data functionality to be added without complicating the core object design

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system performs preliminary action by providing a library of pre-designed additional components (machine-readable tags, sensors, biometric tags) that users can select and integrate before printing, eliminating the need to design data-bearing components from scratch and reducing model complexity

Inventive Principle:
Principle #10Preliminary action

2Reliability

If additional components are integrated into 3D models, then objects can embed and track data, but the CAD system complexity increases

Engineering Contradiction:
Improveobject identification and trackingVSAvoidCAD system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system implements universality by creating a standardized additional component library that can be applied across different 3D printing projects and object types. The same tag or sensor components can be integrated into various models, making the CAD system versatile without requiring custom designs for each application

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system uses an intermediary approach by introducing a library of standardized additional components that mediate between the user's data needs and the 3D printing process. These pre-fabricated components serve as intermediaries that bridge the gap between simple printing and complex data embedding requirements

Inventive Principle:
Principle #24Intermediary (Mediator)

3Adaptability or versatility

If static or dynamic data is embedded in 3D printed objects, then object tracking and condition monitoring are enabled, but the fabrication process becomes more complex

Engineering Contradiction:
Improvedata tracking capabilityVSAvoidfabrication ease
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The system applies preliminary action by preparing and storing a library of additional components with known data embedding capabilities before the printing process. Users can select from pre-vetted components (tags, sensors) that are designed to work with the 3D printing process, eliminating the need to develop custom data embedding solutions for each project

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system segments the fabrication process into two independent parts: the main object geometry and the additional data-bearing components. This segmentation allows the main object to be printed using standard 3D printing processes while the additional components are integrated separately, maintaining fabrication simplicity while enabling data tracking

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS9563984B2Integrating components into 3D printed objects
Publication Date: 2017.02.07 AUTODESK INC
  • US9563984B2 patent drawing
  • US9563984B2 patent drawing
  • US9563984B2 patent drawing

AI summary

Methods, systems, and apparatus, including computer programs encoded on a storage medium, for integrating components into objects that are to be 3D printed. One of the methods includes obtaining a three-dimensional model of a first object; receiving an input identifying an additional component; generating a digital representation of the additional component; integrating the digital representation of the additional component with the three-dimensional model; and providing the three-dimensional model with the integrated digital representation to a 3D printer for fabrication.