3D-Printed Smart Material Objects for Sustainable Power Harvesting

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Solution Overview

Problem

There is a growing demand for renewable and sustainable energy sources, and existing technologies struggle to efficiently harness energy from smart materials using external stimuli.

Innovation Solution

The method involves constructing a knowledge corpus using data from various sources on electrical power harvesting from smart materials, determining objects for power generation using machine learning models, generating 3D printing instructions for these objects, and monitoring their performance within an environment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If smart materials are used to harvest energy from external stimuli, then renewable energy generation is improved, but the complexity of material selection and system design increases

Engineering Contradiction:
Improveenergy generationVSAvoidmaterial selection complexity
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The system implements feedback loops where machine learning models continuously analyze performance data from deployed smart material objects, compare results against simulation predictions, and refine future material selections and design parameters. This closed-loop approach enables the system to learn from actual energy generation performance and improve subsequent decisions, resolving the complexity issue through data-driven iteration rather than exhaustive analysis

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system performs preliminary simulation and prediction of smart material performance under various environmental conditions before actual deployment. By using forecasting machine learning models to evaluate candidate objects virtually, the system identifies optimal material selections and design configurations in advance, reducing the complexity of real-world material selection and system design while maximizing energy generation potential

Inventive Principle:
Principle #10Preliminary action

2Measurement precision

If machine learning models are used to predict energy harvesting performance, then accuracy of prediction is improved, but computational resources and time required increase

Engineering Contradiction:
Improveprediction accuracyVSAvoidcomputational time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The system employs a tiered approach where forecasting machine learning models provide rapid initial predictions for screening many candidate objects, followed by more computationally intensive simulation and analysis only for the most promising candidates. This partial application of high-computation methods to selected subsets maintains high prediction accuracy for final selections while significantly reducing overall computational time and resource requirements

Inventive Principle:
Principle #16Partial or excessive action

Solution Approach 2:

The system uses virtual simulations and digital twins of smart material objects to predict performance before physical deployment. By creating and testing virtual copies under various environmental conditions, the system achieves high prediction accuracy without repeatedly testing physical prototypes, thereby reducing computational time and resource consumption while maintaining precise performance forecasts

Inventive Principle:
Principle #26Copying

3Adaptability or versatility

If 3D printing is used to manufacture smart material objects, then manufacturing flexibility and customization are improved, but manufacturing precision and quality consistency may worsen

Engineering Contradiction:
Improvedesign customizationVSAvoidprint quality consistency
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The system performs comprehensive simulation and optimization of 3D printing parameters, support structures, and infill patterns before actual manufacturing. By pre-calculating optimal printing configurations for each customized design, the system ensures high quality consistency and precision across varied custom objects, resolving the trade-off between design flexibility and manufacturing precision through advance planning

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system implements quality monitoring and feedback mechanisms during 3D printing processes, using sensors and machine learning to detect deviations from expected print quality in real-time. When anomalies are detected, the system adjusts printing parameters dynamically or flags objects for reprinting, ensuring consistent quality across customized productions while maintaining design flexibility

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach improves sustainable energy harvesting by predicting energy generation from smart materials, optimizing object design and material selection, and enhancing energy efficiency, safety, and cost-effectiveness.

Implementation Method 1

Smart materials, also referred to as intelligent or responsive materials, may include materials that are designed to have one or more properties that may be changed in a controlled fashion by external stimuli. These changes from external stimuli may result in the conversion of potential energy into electrical energy

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Data Source

PatentUS20250130537A1Sustainably harvesting power from printed objects
Publication Date: 2025.04.24 INTERNATIONAL BUSINESS MACHINE CORPORATION
  • US20250130537A1 patent drawing
  • US20250130537A1 patent drawing

AI summary

A method, computer system, and a computer program product for sustainable power harvesting is provided. The present invention may include constructing a knowledge corpus using data received from a plurality of sources regarding electrical power harvesting from smart materials. The present invention may include determining one or more objects to be utilized for generating electrical power, wherein the one or more objects are comprised of at least one or more smart materials. The present invention may include generating printing instructions for the one or more objects to be executed by a three-dimensional (3D) printer. The present invention may include monitoring a performance of the one or more objects within an environment.