3D-Printed Viscoelastic Dampers With Nanocomposite Shear Reinforcement

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Solution Overview

Problem

Conventional viscoelastic damping devices have limited damping characteristics due to the thin layer of viscoelastic material used, which restricts their stiffness and shear capacity, making them inadequate for maximizing energy dissipation during extreme loading events like earthquakes.

Innovation Solution

The development of viscoelastic dampers using nano-modified polymers and 3D printing technology, which integrates fiber geometry with a nano-modified polymer matrix to enhance damping properties, shear stiffness, and energy dissipation, along with a mechanically interlocked viscoelastic damper design that utilizes thermoplastic polyurethane for multiple modes of deformation and geometric nonlinearities.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If a thin layer of viscoelastic material is used to maximize stiffness and shear capacity, then the structural framing system maintains adequate strength, but the damping characteristics are limited

Engineering Contradiction:
Improveshear capacityVSAvoiddamping characteristics
Core Design Contradiction:
StrengthVSLoss of energy

Solution Approach 1:

The patent uses composite materials by embedding discrete fibers (such as steel, carbon, or glass fibers) within the viscoelastic material matrix. This composite structure allows the viscoelastic material to maintain its damping characteristics while the fibers provide enhanced shear capacity and structural strength, resolving the contradiction between needing thin layers for stiffness and requiring sufficient damping performance.

Inventive Principle:
Principle #40Composite materials

2Loss of energy

If conventional viscoelastic material is used, then the damper structure is simple, but the damping characteristics and energy dissipation are insufficient

Engineering Contradiction:
Improveenergy dissipationVSAvoidmaterial composition
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent employs composite materials consisting of viscoelastic material with embedded discrete fibers. This approach enhances energy dissipation capabilities through the viscoelastic properties while the fiber reinforcement provides additional damping mechanisms, achieving superior energy dissipation without excessive complexity in the overall device structure.

Inventive Principle:
Principle #40Composite materials

3Loss of energy

If more viscoelastic material is used to improve damping characteristics, then energy dissipation increases, but the shear capacity and stiffness are reduced

Engineering Contradiction:
Improvedamping characteristicsVSAvoidshear capacity
Core Design Contradiction:
Loss of energyVSStrength

Solution Approach 1:

The patent resolves this contradiction by using composite materials where discrete fibers are embedded in the viscoelastic matrix. The viscoelastic material provides damping characteristics and energy dissipation, while the embedded fibers (steel, carbon, or glass) provide the necessary shear capacity and structural strength, allowing both requirements to be met simultaneously without increasing overall material volume.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The new dampers achieve improved damping characteristics, increased shear area, and high energy dissipation capabilities, effectively managing dynamic loads and deformation under extreme conditions, while maintaining lightweight and customizable designs.

Implementation Method 1

The energy dissipated from the solid nano-modified polymer used as an inner plate does not create effective damping

Methodology Applied
Scientific EffectViscoelasticity: Viscoelasticity

Implementation Method 2

dampers made from polymers modified with nanomaterials (e.g. carbon nanotubes). This novel viscoelastic material has significantly improved damping characteristics

Methodology Applied
Scientific EffectNanocomposite reinforcement: Nanocomposite

Data Source

PatentUS20230400083A13D Printed Viscoelastic Dampers and Methods of Making
Publication Date: 2023.12.14 UNM RAINFOREST INNOVATIONS
  • US20230400083A1 patent drawing
  • US20230400083A1 patent drawing
  • US20230400083A1 patent drawing

AI summary

Dampers made from polymers modified with nanomaterials (e.g. carbon nanotubes). This novel viscoelastic material has significantly improved damping characteristics making nano-modified polymers excellent materials for viscoelastic dampers, including highly customizable materials and geometries tailored to achieve good damping properties and proper shear stiffness and shear capacity.