3D Printing Center of Gravity Control via Extrusion Path Planning

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Solution Overview

Problem

Existing three-dimensional object manufacturing methods fail to accurately control the center of gravity and weight of the object, limiting user convenience and precision in the fabrication process.

Innovation Solution

A manufacturing method and information processing apparatus that acquire designation information for the center-of-gravity position and weight of the three-dimensional object, generate model data including the path and extruding amount of the modeling material, and control the extruding unit to fabricate the object, allowing for precise adjustment of these parameters.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If conventional extrusion methods are used without designation information, then the manufacturing process is simple, but the center of gravity and weight cannot be accurately controlled

Engineering Contradiction:
Improvecenter of gravity position controlVSAvoiddata acquisition and processing system
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The system performs preliminary calculations to determine the required extrusion path and material amount before actual manufacturing. The information processing apparatus calculates the path and extruding amount based on designation information, creating model data in advance that guides the extruding unit to achieve precise center of gravity control

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system establishes a feedback loop where designation information about desired center of gravity and weight is input, the information processing apparatus calculates required extrusion parameters, and the extruding unit executes the manufacturing process. This closed-loop approach ensures accurate control by comparing intended specifications with actual manufacturing parameters

Inventive Principle:
Principle #23Feedback

2Manufacturing precision

If the extruding amount and path are not precisely controlled, then the manufacturing process is simple, but the weight and center of gravity cannot be set to desired values

Engineering Contradiction:
Improveweight controlVSAvoidprocess complexity
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

The system dynamically adjusts the extrusion path and extruding amount based on the desired weight and center of gravity specifications. The information processing apparatus calculates optimal extrusion parameters in real-time, allowing the extruding unit to adapt its movement and material deposition to achieve precise weight control while maintaining manufacturing feasibility

Inventive Principle:
Principle #15Dynamics

3Ease of operation

If manual adjustment of center of gravity and weight is used, then equipment complexity is low, but manufacturing precision and user convenience are reduced

Engineering Contradiction:
Improveuser convenienceVSAvoidinformation processing apparatus
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The information processing apparatus automatically performs calculations and generates model data without requiring manual intervention during the manufacturing process. Users simply input designation information about desired center of gravity and weight, and the system self-calculates the extrusion path and material amount, providing ease of operation while maintaining precision through automated computation

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables the three-dimensional object's center of gravity and weight to be accurately set to desired values, enhancing user convenience and precision in the manufacturing process.

Implementation Method 1

manufacturing the three-dimensional object by extruding a modeling material from an extruding unit toward a stage and depositing layers

Methodology Applied
Scientific EffectExtrusion: Extrusion

Data Source

PatentUS20240208149A1Manufacturing method of three-dimensional object and information processing apparatus
Publication Date: 2024.06.27 SEIKO EPSON CORP
  • US20240208149A1 patent drawing
  • US20240208149A1 patent drawing
  • US20240208149A1 patent drawing

AI summary

Provided is a manufacturing method of a three-dimensional object for manufacturing the three-dimensional object by extruding a modeling material from an extruding unit toward a stage and depositing layers, the manufacturing method including: acquiring designation information including at least one of information for designating a center-of-gravity position of the three-dimensional object and information for designating a weight of the three-dimensional object; generating model data including information on a path of the extruding unit with respect to the stage and information on an extruding amount of the modeling material in the path based on the designation information; and controlling the extruding unit based on the model data and fabricating the three-dimensional object.