3D Scan Overlay Verification for Complete Measurement Data

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Solution Overview

Problem

Existing three-dimensional measurement systems lack clear indicators for users to determine if necessary data has been acquired, making it difficult to verify the completeness of three-dimensional scans.

Innovation Solution

A three-dimensional measurement device and method that includes a three-dimensional scanner with pattern light emission and imaging, generating three-dimensional coordinates and shape data, allowing for registration and superimposition of reference and measurement elements, and displaying the data for user verification.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of information

If three-dimensional scan data is acquired using a three-dimensional scanner, then the shape data of the inspection target is obtained, but it is difficult for users to grasp whether necessary three-dimensional data has been acquired

Engineering Contradiction:
Improvevisibility of data completenessVSAvoiduser understanding of data acquisition status
Core Design Contradiction:
Loss of informationVSEase of operation

Solution Approach 1:

The patent creates a visual copy of the three-dimensional scan data by generating a wireframe model that reproduces the acquired shape data. This wireframe representation serves as a visual replica that users can easily interpret to determine data completeness, transforming abstract numerical data into comprehensible visual information without requiring complex technical knowledge.

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The patent employs color-coded indicators to represent different states of three-dimensional data acquisition. By assigning specific colors to indicate whether data has been successfully acquired or is missing, the system provides immediate visual feedback to users, making it effortless to assess data completeness at a glance without interpreting complex technical parameters.

Inventive Principle:
Principle #32Color changes

2Reliability

If reference three-dimensional shape data is generated and displayed, then users can verify acquired data, but the system complexity increases

Engineering Contradiction:
Improvedata verification capabilityVSAvoidsystem structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent generates reference three-dimensional shape data in advance by creating wireframe models from acquired scan data before the verification process begins. This preliminary preparation allows users to compare against a pre-established reference framework, simplifying the verification process and reducing the computational burden during actual inspection operations.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent transforms three-dimensional shape data into a wireframe representation that adds a visual dimension to the data. By converting solid model data into a skeletal wireframe structure, the system enables users to perceive data completeness and structural integrity through line patterns and geometric relationships, providing verification capability through dimensional transformation rather than complex analytical processing.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables users to easily ascertain whether necessary three-dimensional data has been acquired by visually confirming the registration and superimposition of reference and measurement elements, enhancing data verification.

Implementation Method 1

a three-dimensional scanner including a scanner light source that emits pattern light, and a scanner imaging part that captures the pattern light emitted by the scanner light source and generates an image including the pattern light

Methodology Applied
Scientific EffectLight reflection: Reflection

Data Source

PatentUS20260056013A1Three-dimensional measurement device, three-dimensional measurement method, and storage medium storing three-dimensional measurement program
Publication Date: 2026.02.26 KEYENCE CORP
  • US20260056013A1 patent drawing
  • US20260056013A1 patent drawing
  • US20260056013A1 patent drawing

AI summary

It is easy for a user to grasp whether necessary three-dimensional data has been acquired when three-dimensional data is acquired by a three-dimensional scanner. A three-dimensional coordinate generation unit sequentially generates three-dimensional coordinates of a measurement workpiece based on an image including pattern light generated by a scanner imaging part. A display control part sequentially generates display data in which the three-dimensional coordinates of the measurement workpiece sequentially generated by the three-dimensional coordinate generation unit are superimposed on a three-dimensional shape based on referred three-dimensional shape data registered by a registration unit. A three-dimensional data generation unit generates three-dimensional shape data of the measurement workpiece based on the three-dimensional coordinates of the measurement workpiece. A measurement unit performs measurement based on a referred measurement element registered by the registration unit and the three-dimensional shape data of the measurement workpiece.