3D Surface Scan Registration for Intra-Operative Localization

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Solution Overview

Problem

Current surgical navigation systems lack efficient methods for generating and utilizing 3D surface scans of patient anatomy for intra-operative localization, which is crucial for precise surgical procedures.

Innovation Solution

A computer-implemented method and system that generates a 3D surface scan using structured light reflections, registers it with a localization system, and provides real-time navigation by calculating scanning and registration extrinsic parameters, allowing for accurate positioning of surgical instruments relative to the patient's anatomy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If 3D surface scanning is implemented for surgical navigation, then measurement precision and surgical accuracy are improved, but device complexity and system integration requirements increase

Engineering Contradiction:
Improvesurgical navigation accuracyVSAvoidsystem integration complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system divides the surgical navigation setup into separate functional modules: a 3D scanning system for acquiring anatomical data, a localization system for tracking surgical instruments, and a processing system for registration and navigation. This segmentation allows each module to be optimized independently while reducing overall system integration complexity through standardized interfaces.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces a processing system as an intermediary between the scanning system and localization system. This intermediary handles the complex tasks of registration, coordinate transformation, and data fusion, thereby simplifying the interaction between the scanning and localization subsystems and reducing direct integration complexity.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If real-time 3D surface scanning and registration is performed, then intra-operative localization precision is improved, but processing time and computational requirements increase

Engineering Contradiction:
Improveintra-operative localization precisionVSAvoidprocessing time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The system performs preliminary actions by acquiring 3D surface scan data and performing initial processing before the actual surgical procedure. The scanning system captures anatomical data in advance, and the processing system pre-computes registration parameters and creates navigation models, thereby reducing real-time processing requirements during surgery.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent applies partial action by selectively processing only the most critical anatomical regions and using a subset of available data for initial registration. This allows the system to achieve sufficient localization precision without processing the entire anatomy model, thereby reducing processing time while maintaining adequate accuracy for surgical navigation.

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables precise intra-operative navigation and enhances surgical accuracy by providing real-time visual feedback and registration of anatomical landmarks, improving the precision and safety of surgical procedures.

Implementation Method 1

receiving from a camera 3D scan data comprising images from a plurality of vantage points of structured light reflected off a surface of the patient's anatomy

Methodology Applied
Scientific EffectReflection: Reflection

Data Source

PatentUS12029505B2Systems, methods and devices to scan 3D surfaces for intra-operative localization
Publication Date: 2024.07.09 INTELLIJOINT SURGICAL
  • US12029505B2 patent drawing
  • US12029505B2 patent drawing
  • US12029505B2 patent drawing

AI summary

Systems and methods are described herein to generate a 3D surface scan of a surface profile of a patient's anatomy. The 3D surface scan may be generated by reflections of structured light off the surface profile of the anatomy. The 3D surface scan may be used during intra-operative surgical navigation by a localization system. Optionally, a pre-operative medical image may also be registered to the localization system or used to enhance the 3D surface scan.