3D Scanner on Robotic Arm for Mobile Platform Measurement

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Solution Overview

Problem

Current methods for automated dimensional measurements lack the capability to perform measurements while moving and navigating to different spots while maintaining results in a common frame of reference, limiting their versatility and accuracy.

Innovation Solution

A system comprising a mobile platform with motorized wheels, a robotic articulated arm, and a 3D measuring device that can detachably couple to an adapter, allowing for the determination of 3D coordinates by controlling the movement of the platform and arm segments, and sending electrical signals to processors to operate the measuring device.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Extent of automation

If fixed automated instruments (Cartesian CMM, fixed robot) are used for dimensional measurements, then measurement automation is achieved, but the system lacks mobility and cannot navigate to different measurement positions

Engineering Contradiction:
Improvemeasurement automationVSAvoidmobility and navigation capability
Core Design Contradiction:
Extent of automationVSAdaptability or versatility

Solution Approach 1:

The patent transforms the fixed measurement system into a mobile one by mounting the 3D measuring device on a mobile platform with motorized wheels. The system can now dynamically move to different positions and orientations around the workpiece, combining automation with mobility. The mobile platform includes drive mechanisms that enable controlled movement, allowing the system to automatically navigate to required measurement positions while maintaining automated measurement capabilities.

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If handheld measuring instruments are used, then mobility and navigation to different spots are enabled, but the measurements are not automated and require manual operation

Engineering Contradiction:
Improvemobility and navigation capabilityVSAvoidmeasurement automation
Core Design Contradiction:
Adaptability or versatilityVSExtent of automation

Solution Approach 1:

The patent creates a system that combines the mobility of handheld instruments with the automation of fixed instruments. The mobile platform with robotic articulated arm can automatically position the 3D measuring device at various locations, while the system maintains the flexibility to access different positions around the workpiece. The integrated system performs both positioning and measurement functions automatically, eliminating the need for manual operation while preserving mobility.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Measurement precision

If measurements are taken from multiple positions, then complete coverage of complex geometries is achieved, but maintaining results in a common frame of reference becomes complex

Engineering Contradiction:
Improvecoverage and completeness of measurementVSAvoidframe of reference coordination
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent incorporates feedback mechanisms through sensors and detection devices that continuously monitor the position and orientation of the mobile platform and robotic arm. This feedback information is used to automatically calculate transformation matrices and coordinate system alignments, enabling the system to maintain all measurement data in a common frame of reference. The feedback loop ensures accurate registration of measurements taken from different positions without requiring complex manual coordination.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS10598479B2Three-dimensional measuring device removably coupled to robotic arm on motorized mobile platform
Publication Date: 2020.03.24 FARO TECHNOLOGIES INC
  • US10598479B2 patent drawing
  • US10598479B2 patent drawing
  • US10598479B2 patent drawing

AI summary

A motorized mobile platform includes a robotic articulated arm and a triangulation scanner for performing three-dimensional measurements, the robotic arm and the triangulation scanner removably coupled with connectors.