3D Semiconductor Interconnect Layout for Dense MOSFET Stacking

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Solution Overview

Problem

As semiconductor devices are scaled down, the operating characteristics of MOSFETs deteriorate due to increased integration challenges, requiring innovative solutions to enhance performance and integration in three-dimensional semiconductor devices.

Innovation Solution

A three-dimensional semiconductor device design featuring a through conductive pattern that connects stacked source/drain patterns to upper and lower connection structures, formed from the same conductive layer as the gate electrode, allowing for minimized connection area and increased integration, while simplifying the fabrication process.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If conventional MOSFET scaling is continued, then device integration density increases, but operating characteristics deteriorate

Engineering Contradiction:
Improveintegration densityVSAvoidoperating characteristics
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent transitions from planar two-dimensional MOSFET architecture to a three-dimensional stacked architecture where multiple source/drain patterns are vertically stacked above each other. This dimensional change allows increased integration density while maintaining acceptable operating characteristics through the through conductive patterns that provide optimized electrical connections through the stacked structure.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The device is segmented into multiple discrete source/drain patterns stacked vertically, with each pattern connected to connection structures through dedicated through conductive patterns. This segmentation allows independent optimization of each stacked component and improves overall device performance by distributing electrical connections through multiple pathways.

Inventive Principle:
Principle #1Segmentation

2Area of stationary object

If connection area is minimized for increased integration, then device density improves, but fabrication complexity increases

Engineering Contradiction:
Improveconnection areaVSAvoidfabrication process complexity
Core Design Contradiction:
Area of stationary objectVSDevice complexity

Solution Approach 1:

The through conductive patterns are formed from the same conductive layer material as the gate electrode, merging two previously separate fabrication processes into one. This integration minimizes the number of fabrication steps while achieving both small connection area and reduced fabrication complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The conductive layer serves multiple functions: it forms both the gate electrode and the through conductive patterns that connect stacked source/drain patterns to connection structures. This multi-functionality reduces the total number of materials and process steps required, simplifying fabrication while maintaining compact design.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS20240162228A1Three-dimensional semiconductor device and method of fabricating the same
Publication Date: 2024.05.16 SAMSUNG ELECTRONICS CO LTD
  • US20240162228A1 patent drawing
  • US20240162228A1 patent drawing
  • US20240162228A1 patent drawing

AI summary

A three-dimensional semiconductor device includes a lower connection structure; a device structure; and an upper connection structure sequentially disposed along a first direction, wherein the device structure includes a substrate on the lower connection structure; first and second source/drain patterns on the substrate; a separation pattern adjacent in a second direction to the source/drain patterns, the second direction being parallel to a bottom surface of the substrate; and a through conductive pattern adjacent in a third direction to the separation pattern, the third direction being parallel to the bottom surface of the substrate and intersecting the second direction, the through conductive pattern connects the lower connection structure and the upper connection structure to each other, and the through conductive pattern is connected either through the lower connection structure to the first source/drain pattern or through the upper connection structure to the second source/drain pattern.