3D Sensor Viewpoint Planning for Dead-Angle Measurement Gaps

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Solution Overview

Problem

Existing 3D measurement technologies face challenges with specular reflection and dead angles, particularly with objects made of metal or having complex shapes, leading to incomplete data sets due to unmeasurable regions.

Innovation Solution

An information processing apparatus that determines and adjusts multiple measurement positions and orientations for a 3D sensor, allowing it to move and integrate data sets from various positions to fill in missing regions, enhancing accuracy and reducing unmeasured areas.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If multiple image capturing apparatuses are used to perform 3D measurement from different positions, then measurement completeness is improved, but device complexity increases due to calibration and timing control requirements

Engineering Contradiction:
Improvemeasurement completenessVSAvoidapparatus configuration complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent divides the measurement task into multiple sequential measurements from different positions, where a single 3D measurement sensor captures data from multiple viewpoints rather than using multiple sensors simultaneously. This segmentation approach maintains measurement completeness while reducing device complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs dynamic positioning where the 3D measurement sensor is moved to different measurement positions during the measurement process. This dynamic approach allows one sensor to replace multiple fixed sensors, simplifying the overall system configuration while maintaining the ability to capture complete 3D data.

Inventive Principle:
Principle #15Dynamics

2Device complexity

If a single 3D measurement sensor is used with fixed position, then device complexity is reduced, but measurement completeness deteriorates due to dead angles and specular reflection

Engineering Contradiction:
Improveapparatus configurationVSAvoidmeasurement completeness
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent makes the 3D measurement sensor dynamic by moving it to multiple predetermined measurement positions. This dynamic positioning enables the single sensor to overcome dead angles and specular reflection issues that plague fixed-position sensors, thereby maintaining measurement completeness while keeping the device simple.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the spatial parameters (position and orientation) of the 3D measurement sensor across multiple measurement positions. By varying these parameters, the system captures data from different angles, eliminating dead zones and improving measurement completeness without adding complex multi-sensor configurations.

Inventive Principle:
Principle #35Parameter changes

3Measurement precision

If measurements are taken from multiple positions to eliminate dead angles, then measurement completeness is improved, but measurement time increases

Engineering Contradiction:
Improvemeasurement completenessVSAvoidmeasurement time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent performs preliminary determination of optimal measurement positions and orientations before actual measurement. By pre-calculating the necessary viewpoints in advance, the system minimizes redundant movements and measurements, thereby reducing total measurement time while ensuring complete coverage of the measurement target.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent implements continuous measurement processing where the 3D measurement sensor captures data at multiple positions in a sequential manner without idle time. The measurement process maintains continuous useful action by systematically moving through predetermined positions and immediately processing captured data, reducing overall measurement time.

Inventive Principle:
Principle #20Continuity of useful action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively reduces unmeasured regions and increases the accuracy of 3D measurements by integrating data from different positions, improving the overall precision and completeness of the measurement data sets.

Implementation Method 1

A 3D sensor usually measures the distance from the 3D sensor to the surface of an object using reflected light that is reflected by the surface of the object

Methodology Applied
Scientific EffectReflected light: Reflection

Data Source

PatentUS11426876B2Information processing apparatus, information processing method, and program
Publication Date: 2022.08.30 OMRON CORP
  • US11426876B2 patent drawing
  • US11426876B2 patent drawing
  • US11426876B2 patent drawing

AI summary

An information processing apparatus includes: a determination unit configured to determine a plurality of measurement positions and/or orientations from which a 3D measurement sensor makes three-dimensional measurements; a controller configured to successively move the 3D measurement sensor to the plurality of measurement positions and/or orientations; a measurement unit configured to generate a plurality of 3D measurement data sets through three-dimensional measurement using the 3D measurement sensor at each of the plurality of measurement positions and/or orientations; and a data integration unit configured to integrate the plurality of 3D measurement data sets.