3D Shape Generation via 2D Cross-Section Boundary Data

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Solution Overview

Problem

Existing methods for simulating semiconductor apparatuses struggle to accurately reproduce detailed and complex curved-surface shapes, leading to increased calculation times and potential inaccuracies in shape simulations.

Innovation Solution

A 3D shape generation method that involves acquiring numerical data of a 2D shape's boundary line, moving and deforming it in a direction intersecting the plane, and configuring a solid based on the generated 2D shape data, using solid modeling techniques to reduce data complexity and enhance precision.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If traditional shape-describing methods (cell model, network model, diffusion model, string model) are used to represent 3D curved surfaces, then the implementation is simple, but the precision of representing complex curved-surface shapes deteriorates

Engineering Contradiction:
Improveease of implementationVSAvoidprecision of curved-surface representation
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The patent transitions from representing 3D curved surfaces directly to representing 2D cross-sectional shapes that can be precisely defined by boundary lines. By changing the dimensionality of the representation approach (from 3D surface mesh to 2D cross-section with boundary), the patent achieves high precision in representing complex curved surfaces while maintaining implementation simplicity through standard solid modeling techniques.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Ease of manufacture

If rectangular cross-sectional surfaces are used in solid modeling, then the implementation is straightforward, but the ability to reproduce detailed and complex curved-surface shapes deteriorates

Engineering Contradiction:
Improveease of implementationVSAvoidcomplexity of curved-surface reproduction
Core Design Contradiction:
Ease of manufactureVSShape

Solution Approach 1:

The patent segments the 3D curved surface representation into multiple 2D cross-sectional shapes. Each cross-section is defined by precise boundary lines that can capture complex curved geometries. By dividing the 3D representation problem into 2D cross-sectional segments, the patent maintains implementation straightforwardness while achieving detailed curved-surface reproduction capability.

Inventive Principle:
Principle #1Segmentation

3Manufacturing precision

If high precision 3D curved surface representation is achieved using traditional models, then shape accuracy is improved, but calculation time increases

Engineering Contradiction:
Improveshape accuracyVSAvoidcalculation time
Core Design Contradiction:
Manufacturing precisionVSLoss of time

Solution Approach 1:

The patent uses 2D cross-sectional boundary line representations that can be efficiently copied and processed. Instead of dealing with complex 3D surface meshes that require extensive calculation, the patent represents curved surfaces through 2D cross-sections with boundary lines, which can be processed more quickly while maintaining shape accuracy. This copying approach reduces computational complexity significantly.

Inventive Principle:
Principle #26Copying

Data Source

PatentUS9152741B2Three-dimensional shape generation method, program, and recording medium
Publication Date: 2015.10.06 SONY SEMICON SOLUTIONS CORP
  • US9152741B2 patent drawing
  • US9152741B2 patent drawing
  • US9152741B2 patent drawing

AI summary

There is provided a method of generating a three-dimensional (3D) shape by specifying a boundary between materials, including acquiring numerical data of a boundary line of a two-dimensional (2D) shape in a plane, generating a next 2D shape by moving the 2D shape in a direction intersecting the plane based on numerical data specifying a shape of the boundary and also by copying or deforming the 2D shape, and configuring a solid based on data of a generated 2D shape.