3D Shaping Data Integration for Device-Specific Function Control

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Solution Overview

Problem

Existing three-dimensional shaping devices require manual addition of control data for device-specific functions when using general-purpose software, leading to inefficiencies and potential errors in shaping operations.

Innovation Solution

A method and system that automatically generate and integrate control data for device-specific functions into shaping data using an information processing apparatus, enabling efficient operation of three-dimensional shaping devices by adding or modifying control data based on device function information.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If general-purpose shaping software is used without device-specific control data, then software compatibility is improved, but shaping operation accuracy deteriorates

Engineering Contradiction:
Improvesoftware compatibilityVSAvoidshaping operation accuracy
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The system performs preliminary action by automatically generating and integrating device-specific control data into the shaping data before the shaping operation begins. The information processing apparatus acquires device function information, generates appropriate control data, and integrates it with the shaping data in advance, ensuring both software compatibility and shaping accuracy without manual intervention during the actual shaping process.

Inventive Principle:
Principle #10Preliminary action

2Reliability

If manual addition of control data is performed, then device-specific function control is improved, but time consumption and error risk increase

Engineering Contradiction:
Improvedevice function controlVSAvoiddata preparation time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The system implements self-service by enabling the information processing apparatus to automatically acquire device function information, generate appropriate control data, and integrate it with shaping data without requiring manual intervention. This automated process eliminates time-consuming manual data preparation while ensuring reliable device-specific function control, as the system serves itself by adapting the shaping data to the specific device capabilities.

Inventive Principle:
Principle #25Self-service

3Manufacturing precision

If manual integration of control data is performed, then control accuracy is improved, but operational complexity increases

Engineering Contradiction:
Improvecontrol accuracyVSAvoiddata integration complexity
Core Design Contradiction:
Manufacturing precisionVSEase of operation

Solution Approach 1:

The system replaces the mechanical manual process of control data integration with an automated information processing system. The information processing apparatus automatically acquires device function information, generates control data, and integrates it with shaping data through computational processes, eliminating the need for manual data integration operations while maintaining high control accuracy through systematic automated processing.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Productivity

If device-specific control data is not integrated, then processing speed is improved, but shaping quality deteriorates

Engineering Contradiction:
Improvedata processing speedVSAvoidshaping quality
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The system performs preliminary action by automatically integrating device-specific control data into the shaping data before the shaping operation begins. This advance preparation ensures that the control data is already optimized for the specific device, enabling high-speed processing during the actual shaping operation without compromising shaping quality, as all necessary control parameters are pre-configured.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach reduces manual effort, saves time, prevents errors, and allows flexible manufacturing conditions by automatically generating shaping data tailored to the device's capabilities, ensuring accurate and efficient three-dimensional object formation.

Implementation Method 1

a discharge unit (60) that discharges the shaping material MM; an absorption unit (75) that absorbs and temporarily stores the shaping material when the discharge of the shaping material is stopped

Methodology Applied
Scientific EffectAbsorption: Absorption (physical)

Data Source

PatentUS12479164B2Method for manufacturing three-dimensional shaped object having an absorption unit configured to temporarily absorb shaping material
Publication Date: 2025.11.25 SEIKO EPSON CORP
  • US12479164B2 patent drawing
  • US12479164B2 patent drawing
  • US12479164B2 patent drawing

AI summary

Provided is a method for manufacturing a three-dimensional shaped object that manufactures a three-dimensional shaped object by stacking layers using a three-dimensional shaping device. The method for manufacturing a three-dimensional shaped object includes: a first step of acquiring first shaping data including path information indicating a movement path of a discharge unit that moves while discharging a shaping material, and discharge amount information indicating a discharge amount of the shaping material in the movement path; a second step of generating, based on device function information including information on a functional unit included in the three-dimensional shaping device, second shaping data by adding control data for controlling the functional unit to the first shaping data or by changing the control data included in the first shaping data; and a third step of controlling the three-dimensional shaping device in accordance with the second shaping data to shape the three-dimensional shaped object.