3D Printing Slicing With Texture Mapping for Stair-Step Reduction

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Solution Overview

Problem

Current 3D printing methods struggle with the lamination effect, particularly on inclined planes, where reducing layer thickness improves accuracy but is not feasible for non-professionals, and establishing surface texture features is complex and limited in scope.

Innovation Solution

A 3D printing slicing method that involves acquiring a 3D model and a target texture picture, preprocessing to establish a mapping set between the model and picture, slicing layers, and revising intersection points based on pixel values to create outer contour boundary lines, allowing for improved texture simulation without complex modeling.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If layer thickness is reduced to improve surface accuracy, then manufacturing precision is improved, but device complexity and operation difficulty increase

Engineering Contradiction:
Improvesurface accuracyVSAvoidprinting process complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent applies preliminary action by pre-processing the 3D model to add surface texture features before slicing. The method includes loading the model, performing surface analysis to identify inclined planes, adding texture features to these surfaces, and then proceeding with slicing. This preliminary modification of the model's surface properties allows standard slicing parameters to produce better surface quality without requiring reduced layer thickness, thus resolving the contradiction between manufacturing precision and device complexity.

Inventive Principle:
Principle #10Preliminary action

2Manufacturing precision

If surface texture features are established to reduce lamination effect, then manufacturing precision is improved, but ease of manufacture deteriorates

Engineering Contradiction:
Improvesurface texture qualityVSAvoidmodeling accessibility
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

The patent implements self-service by enabling the slicing software to automatically perform surface analysis and texture feature addition without requiring user expertise in 3D modeling. The system autonomously identifies inclined planes and other surfaces benefiting from texture features, applies appropriate textures, and generates the modified model for printing. This automation eliminates the need for professionals to manually model texture features, significantly improving ease of manufacture while maintaining manufacturing precision.

Inventive Principle:
Principle #25Self-service

3Manufacturing precision

If professional modeling knowledge is required to establish surface texture features, then manufacturing precision is improved, but ease of operation deteriorates

Engineering Contradiction:
Improvesurface texture accuracyVSAvoiduser accessibility
Core Design Contradiction:
Manufacturing precisionVSEase of operation

Solution Approach 1:

The patent replaces the mechanical/manual process of professional modeling with an automated computational system. Instead of requiring users to manually create surface texture features through complex 3D modeling operations, the system uses algorithms to automatically analyze the model geometry, identify surfaces requiring texture enhancement, and apply appropriate textures programmatically. This substitution of automated computation for manual modeling operations maintains manufacturing precision while dramatically improving ease of operation for non-professionals.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentUS11507057B23D printing slicing method, apparatus, device, and storage medium
Publication Date: 2022.11.22 SHANGHAI FUSION TECH CO LTD
  • US11507057B2 patent drawing
  • US11507057B2 patent drawing
  • US11507057B2 patent drawing

AI summary

3D printing slicing methods, apparatuses, devices, and storage mediums are disclosed. In an embodiment, a 3D printing slicing method includes the following steps: (1) acquiring a 3D model and a target texture picture; (2) obtaining a first model and obtaining a first picture; (3) establishing a mapping set between the first model and the first picture; (4) slicing a target layer of the first model by a slice plane to obtain at least one intersection point; (5) looking up at least one mapping point corresponding to the at least one intersection point in the first picture according to the mapping set, and obtaining corresponding outer contour points by revising coordinates of the at least one intersection point; and (6) obtaining an outer contour boundary line of the target layer by connecting the outer contour points successively.