3D Sorting Robot Real-Time Shelf Identity Binding
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Solution Overview
Problem
Current three-dimensional sorting systems require manual input of order and identity information for sorting shelves, which hampers efficiency and delays the sorting process.
Innovation Solution
A data processing method utilizing a three-dimensional sorting robot that acquires and binds identity information of sorting shelves in real-time, including structure and positional data, to automate the sorting process through a processor and sorting assembly, enabling efficient and rapid sorting.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Productivity
If manual input of order and identity information is used for sorting shelves, then system complexity is reduced, but sorting efficiency deteriorates due to time-consuming manual arrangement
Solution Approach 1:
The sorting shelf is equipped with recognition mechanisms that automatically acquire and transmit identity information (such as RFID tags or barcodes) to the control system, eliminating the need for manual information input. This self-service approach allows the system to automatically identify shelf locations, basket positions, and order details, significantly improving sorting efficiency without requiring complex manual intervention protocols
Solution Approach 2:
The control system is designed to handle multiple functions through a unified platform: it manages order information, identifies sorting shelves, tracks basket positions, and controls the robotic arm coordination. This multi-functional integration reduces overall system complexity by consolidating what would otherwise require separate specialized systems for each function
2Speed
If real-time acquisition of identity information is implemented, then sorting speed is improved, but data transmission time increases
Solution Approach 1:
Identity information (shelf IDs, basket positions, order details) is pre-acquired and stored in the system memory before the actual sorting operation begins. The recognition mechanisms scan and register all necessary information in advance, so that during the sorting execution phase, the control system can retrieve pre-loaded data without real-time transmission delays, maintaining high sorting speed
Solution Approach 2:
The system replaces traditional mechanical data transmission methods (manual input, physical tags) with electronic and optical recognition technologies such as RFID readers, barcode scanners, and cameras. These electronic systems transmit data instantaneously through digital signals, eliminating the time-consuming mechanical processes of manual data entry and physical information carrier handling
Data Source
AI summary
A three-dimensional sorting robot-based data processing method and a three-dimensional sorting robot and system are provided. According to the method, a three-dimensional sorting robot is provided with a processor and a sorting assembly. The data processing method comprises: an obtaining step: obtaining the identity information of a target sorting tack in real time, the identity information comprising structure data of the sorting tack and/or position information of basket units in the rack; a binding step: binding the identity information of the target sorting rack with the information of a three-dimensional sorting robot, the binding relationship being associated with a target order executed by the three-dimensional sorting robot; and a sorting step: under a sorting task of the target order, sorting, by the sorting assembly according to the identity information of the rack by means of the processor, goods to be sorted.