3D Spatial Configuration for Instrument Identification

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Solution Overview

Problem

In complex industrial settings, identifying specific instruments for maintenance or repair is challenging due to the impracticality of visual markers like barcodes or RFID tags, which require significant overhead and are prone to degradation in harsh environments.

Innovation Solution

A system using a camera and hardware processor to create a 3D model of the site, generate candidate clusters, detect objects, and match their spatial configurations to retrieve information without the need for physical tags, employing a head-wearable display for augmented or virtual reality visualization.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If visual markers like barcodes or RFID tags are installed to identify instruments, then unique identification of instruments is enabled, but significant overhead and cost are required for installation and maintenance

Engineering Contradiction:
Improveidentification accuracyVSAvoidsystem overhead
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent uses 3D spatial configuration data as a virtual copy or digital twin of the physical instrument arrangement. Instead of attaching physical tags to each instrument, the system creates a digital representation of the entire facility's instrument layout, capturing their positions, orientations, and spatial relationships. This virtual model serves as the identification mechanism, eliminating the need for numerous physical tags while maintaining accurate instrument identification capability.

Inventive Principle:
Principle #26Copying

2Measurement precision

If visual markers like barcodes or RFID tags are installed to identify instruments, then unique identification of instruments is enabled, but regular replacement and maintenance are required due to fading or corrosion in harsh environments

Engineering Contradiction:
Improveidentification accuracyVSAvoidmarker durability
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent replaces the mechanical/physical tagging system with an optical sensing and computational system. Instead of relying on physical tags that can degrade in harsh environments, the system uses a camera to capture images and processes spatial configuration data to identify instruments. This substitution of the identification mechanism with a non-contact optical system eliminates the reliability issues associated with physical tags fading or corroding in harsh industrial environments.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Ease of operation

If multiple visual markers are deployed throughout the facility, then instrument identification is possible, but the cost of implementing and maintaining such a system increases significantly

Engineering Contradiction:
Improveinstrument identificationVSAvoidnumber of tags
Core Design Contradiction:
Ease of operationVSQuantity of substance

Solution Approach 1:

The patent implements a universal identification system where a single camera and processing system can identify multiple instruments throughout the facility. Instead of deploying individual tags on each instrument, one imaging system captures images of the entire field of view and uses spatial configuration matching to identify multiple instruments simultaneously. This multi-functional approach allows a single system to perform the work of numerous individual tags, significantly reducing the quantity of components needed while maintaining ease of instrument identification.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS10311593B2Object instance identification using three-dimensional spatial configuration
Publication Date: 2019.06.04 INTERNATIONAL BUSINESS MACHINE CORPORATION
  • US10311593B2 patent drawing
  • US10311593B2 patent drawing
  • US10311593B2 patent drawing

AI summary

A system for identifying specific instances of objects in a three-dimensional (3D) scene, comprising: a camera for capturing an image of multiple objects at a site; at least one processor executable to: use a location and orientation of the camera to create a 3D model of the site including multiple instances of objects expected to be in proximity to the camera, and generate multiple candidate clusters each representing a different projection of the 3D model, detect at least two objects in the image, and determine a spatial configuration for each detected object; and match the detected image objects to one of the multiple candidate cluster using the spatial configurations, associate the detected objects with the expected object instances of the matched cluster, and retrieve information of one of the detected objects that is stored with the associated expected object instance; and a head-wearable display configured to display the information.