3D Stacked Dielectric Bandpass Filter for UWB Miniaturization

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Solution Overview

Problem

Conventional bandpass filters (BPFs) for ultra-wide band (UWB) communication have narrow stop bands and are too large for practical applications, making them unsuitable for miniaturization in communication products.

Innovation Solution

A 3D bandpass filter configuration using multiple dielectric substrates with specific patterns, including ground patterns, stripline patterns, and coupled line patterns, to enhance filtering capabilities and reduce size by forming patterns in a stacked structure.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If conventional microstrip patterns are formed on a dielectric substrate, then the BPF can be manufactured with simple structure, but the stop band becomes narrow and the size becomes too large

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidfilter size
Core Design Contradiction:
Ease of manufactureVSArea of stationary object

Solution Approach 1:

The patent transitions from conventional two-dimensional microstrip patterns on a single substrate to three-dimensional patterns formed by stacking multiple dielectric substrates. The filter pattern extends across multiple layers with conductive patterns on front and rear surfaces, creating a volumetric structure that achieves compact size while maintaining manufacturing feasibility through standard lamination and via hole processes

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Ease of manufacture

If conventional microstrip patterns are formed on a dielectric substrate, then the BPF can be manufactured with simple structure, but the stop band becomes narrow

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidstop band width
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent achieves wide stop band by extending the filter pattern into the third dimension through multiple substrate stacking. The resonant cavities formed by the filter pattern and ground patterns on front and rear surfaces create enhanced frequency selectivity, while the via holes providing electrical connection between layers enable the three-dimensional resonant structure that broadens the stop band

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent employs nested ground patterns where a ground pattern on the front surface and another ground pattern on the rear surface enclose the filter pattern, creating resonant cavities. This nested configuration of conductive patterns across multiple layers enhances the filtering characteristics and widens the stop band while maintaining manufacturing simplicity

Inventive Principle:
Principle #7Nested doll (Nesting)

3Area of stationary object

If the BPF is miniaturized for product application, then the device size is reduced, but the stop band becomes narrow and filtering performance deteriorates

Engineering Contradiction:
Improvefilter sizeVSAvoidstop band width
Core Design Contradiction:
Area of stationary objectVSReliability

Solution Approach 1:

The patent achieves miniaturization by forming the filter pattern as a three-dimensional structure spanning multiple dielectric substrates. The volumetric resonant cavities created by the stacked configuration provide enhanced frequency selectivity in a compact footprint, allowing the filter to maintain wide stop band characteristics while occupying minimal space for product integration

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS7616080B2Bandpass filter
Publication Date: 2009.11.10 KOREA ELECTRONICS TECH INST
  • US7616080B2 patent drawing
  • US7616080B2 patent drawing
  • US7616080B2 patent drawing

AI summary

A bandpass filter (BPF) configured in 3-D structures for filtering signals of ultra wide bands is disclosed, the BPF comprising sequentially stacked first to fourth dielectric substrates, wherein the first dielectric substrate is formed at a bottom surface thereof with a first ground pattern, the second dielectric substrate is formed at an upper surface thereof with a second ground pattern, and a stripline pattern is formed between the first and second dielectric substrates. The fourth dielectric substrate is formed thereon with a filter pattern and input/output coupled line patterns.