3D Stacked Multi-Core Processor Interconnects

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Solution Overview

Problem

Current multi-core processor technologies face limitations in data rate due to constraints from printed circuit board and wire bond connections, which have high parasitic capacitance and inductance, and are limited to two-dimensional communication, leading to increased costs and reduced yields.

Innovation Solution

The solution involves stacking multi-core integrated circuits with direct connections through the stack, eliminating the need for peripheral I/O connections and utilizing three-dimensional interconnects to enhance communication efficiency between processor cores.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If printed circuit board or wire bonding connections are used to connect integrated circuits, then I/O connections can be made between chips, but the minimum pitch constraint limits the number of connections and increases parasitic capacitance and inductance

Engineering Contradiction:
Improvenumber of I/O connectionsVSAvoidparasitic capacitance and inductance
Core Design Contradiction:
Quantity of substanceVSObject-affected harmful factors

Solution Approach 1:

The patent transitions from two-dimensional planar connections to three-dimensional vertical connections by stacking integrated circuits and forming connections through the stack. This dimensional change allows direct inter-chip communication without relying on peripheral I/O connections, thereby increasing the number of connections while reducing parasitic effects associated with traditional PCB and wire bond connections.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Quantity of substance

If the size of the integrated circuit is increased to accommodate more I/O connections, then more connections can be made, but the number of dies that can be fabricated on a wafer decreases and yields are reduced

Engineering Contradiction:
Improvenumber of I/O connectionsVSAvoidnumber of dies per wafer and manufacturing yield
Core Design Contradiction:
Quantity of substanceVSProductivity

Solution Approach 1:

By stacking multiple integrated circuits vertically and forming connections through the stack, the patent enables more connections to be made without increasing the planar size of individual chips. This allows standard die sizes to be maintained, maximizing the number of dies per wafer and maintaining manufacturing yields while achieving higher connection counts through the third dimension.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Speed

If printed circuit board and wire bond connections are used, then inter-chip communication can be established, but the large parasitics limit the maximum frequency and data rate

Engineering Contradiction:
Improvedata rateVSAvoidparasitic capacitance and inductance
Core Design Contradiction:
SpeedVSObject-affected harmful factors

Solution Approach 1:

The patent extracts the communication function from the peripheral I/O connections and relocates it to direct inter-chip connections formed through the stack. This removes the harmful parasitic effects of PCB and wire bond connections from the communication path, enabling higher frequency operation and increased data rates.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The transition to three-dimensional vertical connections creates shorter, direct communication paths between chips, eliminating the long, high-parasitic traces required by traditional two-dimensional connections. This dimensional change directly reduces parasitic capacitance and inductance, enabling higher speed operation.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

4Loss of time

If communication is constrained to two physical dimensions on a single chip, then manufacturing is simpler, but communication time increases due to longer wire lengths

Engineering Contradiction:
Improvecommunication timeVSAvoidinterconnect structure
Core Design Contradiction:
Loss of timeVSDevice complexity

Solution Approach 1:

The patent extends the communication network from two-dimensional planar routing to three-dimensional vertical routing by forming connections through the stack. This allows communicating entities to be positioned closer together in three-dimensional space, reducing wire length and communication time despite the increased structural complexity of the stacked configuration.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS9886275B1Multi-core processor using three dimensional integration
Publication Date: 2018.02.06 MELLANOX TECHNOLOGIES LTD(IL)
  • US9886275B1 patent drawing
  • US9886275B1 patent drawing
  • US9886275B1 patent drawing

AI summary

Techniques for interconnects structures for a multi-core processor including at least two multi-core integrated circuits include forming at least two multi-core integrated circuits each on a respective substrate into a stack, disposing connections through the stack between a circuit of a first one of the at least two multi-core integrated circuits and a circuit of a second, different one of the at least two multi-core integrated circuits, the integrated circuits arranged in the stack with connections of the first one connected to a receiving pad of the second one.