3D Sweep Faraday Probe for Hall Thruster Plume Mapping

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Solution Overview

Problem

Existing technologies for measuring ion beam current densities in Hall Effect Thrusters (HETs) face challenges such as non-uniformities due to manufacturing defects, which can lead to variations in plasma properties and thrust vector deviations, and are often costly and complex.

Innovation Solution

A hemispherical sweep probe apparatus that sweeps a Faraday probe vertically across the plasma plume while radially spanning to gather three-dimensional ion currents, providing a cost-effective and modular solution for measuring ion beam current densities and characterizing plasma non-uniformities.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If traditional multi-probe measurement systems are used to measure ion beam current densities, then measurement coverage and data completeness are improved, but device complexity and cost increase significantly

Engineering Contradiction:
Improvemeasurement coverageVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The measurement process is segmented into multiple sequential sweeps along different spatial paths (radial and azimuthal directions). A single probe collects data in stages by moving through different positions, replacing the need for multiple simultaneous probes. This segmentation transforms a complex multi-probe system into a simpler single-probe system that achieves equivalent measurement coverage through temporal rather than spatial parallelism.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention adds the time dimension to the measurement process by performing sequential sweeps at different angular positions and radial distances. Instead of capturing all spatial information simultaneously in three dimensions, the system measures two-dimensional cross-sections at multiple time points and angles, reconstructing the full three-dimensional ion beam characteristics through temporal sequencing of spatial measurements.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If acceptance testing is conducted on all HETs to ensure performance requirements, then reliability is improved, but productivity decreases due to the time-consuming nature of testing

Engineering Contradiction:
Improvethruster performance reliabilityVSAvoidmanufacturing throughput
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The measurement system performs targeted partial sweeps rather than complete exhaustive mapping for routine acceptance testing. By measuring only critical regions or performing reduced angular sweeps, the system obtains sufficient data to assess thruster performance and detect manufacturing defects without requiring full three-dimensional characterization, thereby reducing test time while maintaining reliability.

Inventive Principle:
Principle #16Partial or excessive action

3Ease of manufacture

If computational methods are used to characterize azimuthal non-uniformities, then measurement cost is reduced, but measurement precision and direct observation capability deteriorate

Engineering Contradiction:
Improvemeasurement costVSAvoiddirect measurement accuracy
Core Design Contradiction:
Ease of manufactureVSMeasurement precision

Solution Approach 1:

The single physically-swept probe acts as an intermediary between the complex multi-probe measurement systems and simple stationary single-point measurements. By mechanically sweeping the probe through multiple positions and using computational reconstruction algorithms, the system achieves direct physical measurement of ion beam characteristics with accuracy comparable to multi-probe systems, while maintaining the cost and simplicity of a single probe design.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The sweep probe apparatus achieves precise and repeatable measurements of ion beam current densities with minimal deviations, enabling comprehensive three-dimensional mapping of the plasma plume and quantification of the thrust vector's position, thereby addressing the challenges of non-uniformities and cost-effectiveness.

Implementation Method 1

A hemispherical sweep probe apparatus that sweeps a Faraday probe vertically across the plasma plume while spanning radially to gather three-dimensional ion currents

Methodology Applied
Scientific EffectFaraday probe measurement: Electromagnetic Induction

Data Source

PatentUS12322581B1Three-dimensional sweep probe system
Publication Date: 2025.06.03 GEORGIA TECH RES CORP
  • US12322581B1 patent drawing
  • US12322581B1 patent drawing
  • US12322581B1 patent drawing

AI summary

A system is described comprising a first controller configured to control a radial arm. The system further comprises a second controller configured to control a probe apparatus motor. The radial arm is configured to move a probe apparatus in a horizontal direction across a horizontal cross-section of a plasma plume generated by a thruster, in response to receiving a first control signal from the first controller. The probe apparatus motor is configured to move a probe, coupled to the probe apparatus, in a vertical direction across a vertical cross-section of the plasm plume, in response to receiving a second control signal from the second controller. And the probe is configured to detect an ion beam current density corresponding to the thruster, based at least in part on a movement of the probe apparatus in the horizontal direction and a movement of the probe in the vertical direction.