3D Terrain Cliff Detection for Work Machine Productivity

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Work machines operating at sites with cliffs, such as mines, may reduce productivity due to unawareness of cliff presence.

Innovation Solution

A detection system comprising a three-dimensional data acquisition unit, current terrain data storage unit, and determination unit to recognize cliffs based on acquired data.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If work machines operate without cliff detection systems, then device complexity is reduced, but productivity is reduced due to unrecognized cliffs

Engineering Contradiction:
Improvework site productivityVSAvoiddetection system complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The three-dimensional data acquisition unit is designed to perform multiple functions: it captures terrain data for cliff detection, stores current terrain data with temporal information, and enables determination of cliff presence. This multi-functional approach allows a single device to handle various detection and analysis tasks, improving productivity without proportionally increasing device complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent introduces terrain data as an intermediary element that mediates between the physical cliff environment and the work machine's decision-making system. By capturing, storing, and analyzing terrain data, the system creates an information layer that enables indirect detection of cliffs, allowing work machines to recognize hazards without direct physical interaction

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If cliff detection systems are implemented, then productivity is improved by recognizing cliffs, but device complexity increases

Engineering Contradiction:
Improvework site productivityVSAvoiddetection system complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The detection system is designed to autonomously perform cliff detection by automatically acquiring three-dimensional terrain data, storing it with temporal information, and determining cliff presence without requiring constant human intervention or complex external systems. The system serves itself by using its own acquired data to make detection decisions, thereby improving productivity while keeping operational complexity manageable

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system performs preliminary actions by acquiring and storing terrain data before cliff hazards become critical issues. By continuously capturing and archiving terrain information with timestamps, the system prepares detection data in advance, enabling rapid cliff recognition when needed without requiring complex real-time processing during critical moments

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables recognition of cliffs, thereby preventing productivity loss by avoiding collisions with cliffs.

Implementation Method 1

a three-dimensional sensor that detects a three-dimensional shape of the work site

Methodology Applied
Scientific EffectLight reflection: Reflection

Data Source

PatentUS20260016296A1Detection system for work site and detection method for work site
Publication Date: 2026.01.15 KOMATSU LTD
  • US20260016296A1 patent drawing
  • US20260016296A1 patent drawing
  • US20260016296A1 patent drawing

AI summary

A detection system for a work site includes: a three-dimensional data acquisition unit that acquires three-dimensional data of the work site where a work machine operates; a current terrain data storage unit that stores current terrain data created on the basis of the three-dimensional data and time in association with each other; and a determination unit that determines whether or not there is a cliff at the work site on the basis of storage data stored in the current terrain data storage unit.