3D Trench MTJ Array Structure for Higher-Density MRAM

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Solution Overview

Problem

Current Magnetoresistive Random Access Memory (MRAM) technologies, specifically Magnetic Tunnel Junction (MTJ) devices, face challenges in achieving improved performance characteristics such as density, power consumption, and speed comparable to Dynamic Random-Access Memory (DRAM), flash memory, and Static Random-Access Memory (SRAM) while maintaining non-volatile data storage.

Innovation Solution

The design incorporates a Magnetic Tunnel Junction (MTJ) structure with a reference magnetic layer, tunnel barrier layer, free magnetic layer, and conductive layer, arranged in trenches with insulator blocks, allowing for efficient data storage and retrieval by switching the magnetic polarization based on current direction, and includes a method of manufacturing that forms these layers with specific materials and geometries to enhance performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional MTJ structures are used, then manufacturing simplicity is maintained, but density and performance characteristics cannot achieve DRAM-level improvements

Engineering Contradiction:
Improvememory densityVSAvoidMTJ structure complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent divides the MTJ structure into segmented components including multiple magnetic layers (reference magnetic layer, free magnetic layer), tunnel barrier layers, and conductive layers arranged in trenches. This segmentation enables higher density by creating distinct functional regions that can be precisely controlled and scaled, directly addressing the need for DRAM-comparable density while maintaining manufacturability through modular construction

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent transitions from planar MTJ structures to three-dimensional trench-based configurations with multiple layers stacked vertically. By utilizing the vertical dimension with trenches extending through multiple layers and stacking magnetic and insulating layers, the design achieves higher storage density without proportionally increasing footprint area, resolving the contradiction between density improvement and structural complexity

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Quantity of substance

If MTJ devices are optimized for higher density, then storage capacity increases, but manufacturing precision requirements become more stringent

Engineering Contradiction:
Improvedata storage capacityVSAvoidlayer formation precision
Core Design Contradiction:
Quantity of substanceVSManufacturing precision

Solution Approach 1:

The patent employs specific material parameter selections including magnetization directions (parallel and antiparallel orientations), layer thicknesses, and material compositions (such as CoFeB, MgO tunnel barriers) that are optimized to achieve desired storage capacity while remaining compatible with existing manufacturing capabilities. These parameter changes enable scaling to higher densities without proportionally increasing manufacturing precision requirements

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent applies different material properties and structural characteristics to specific regions of the MTJ device. For example, the reference magnetic layer has fixed magnetization while the free magnetic layer has switchable magnetization, and tunnel barrier layers are positioned at specific locations to control tunneling current. This local differentiation of qualities enables high storage capacity through precise functional control without requiring uniform high precision across the entire structure

Inventive Principle:
Principle #3Local quality

3Power

If conventional memory technologies are used, then manufacturing processes are well-established, but power consumption and speed cannot match MRAM capabilities

Engineering Contradiction:
Improvepower consumptionVSAvoidmanufacturing process maturity
Core Design Contradiction:
PowerVSEase of manufacture

Solution Approach 1:

The patent replaces charge-based memory mechanisms with magnetization-based storage in MTJ devices. The magnetic tunnel junction utilizes spin-polarized electron transport and magnetic anisotropy to store data, substituting the electrical charge manipulation of conventional memory with magnetic moment orientation. This substitution enables lower power consumption for data retention while maintaining compatibility with semiconductor manufacturing processes through magnetic field application during fabrication

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances the performance of MRAM devices by achieving densities, power consumption, and speeds comparable to other memory technologies, while maintaining non-volatile data storage capabilities, thereby addressing the ongoing need for improved MRAM devices.

Implementation Method 1

Magnetic Tunnel Junction (MTJ) structure with a reference magnetic layer, tunnel barrier layer, free magnetic layer

Methodology Applied
Scientific EffectQuantum tunneling:

Implementation Method 2

data can be stored in the magnetization orientation between ferromagnetic layers of a Magnetic Tunnel Junction (MTJ)

Methodology Applied
Scientific EffectFerromagnetism: Ferromagnetism

Implementation Method 3

One of the magnetic layers 110 can have a fixed magnetization polarization 140, while the polarization of the magnetization of the other magnetic layer 120 can switch between opposite directions

Methodology Applied
Scientific EffectMagnetic hysteresis: Magnetic Hysteresis

Implementation Method 4

MRAM devices, data can be stored in the magnetization orientation between ferromagnetic layers of a Magnetic Tunnel Junction (MTJ)

Methodology Applied
Scientific EffectMagnetoresistance: Magnetoresistance

Data Source

PatentUS11751481B2Methods of manufacturing three-dimensional arrays with MTJ devices including a free magnetic trench layer and a planar reference magnetic layer
Publication Date: 2023.09.05 INTEGRATED SILICON SOLUTION CAYMAN INC
  • US11751481B2 patent drawing
  • US11751481B2 patent drawing
  • US11751481B2 patent drawing

AI summary

A Magnetic Tunnel Junction (MTJ) device can include a reference magnetic layer having one or more trenches disposed therein. One or more sections of a tunnel barrier layer can be disposed on the walls of the one or more trenches. One or more sections of a free magnetic layer can be disposed on the one or more sections of the tunnel barrier layer in the one or more trenches. One or more sections of a conductive layer can be disposed on the one or more sections of the free magnetic layer in the one or more trenches. One or more insulator blocks can be disposed between corresponding sections of the tunnel barrier layer, corresponding sections of the free magnetic layer and corresponding sections of the conductive layer in the one or more trenches.