3D Unipolar Logic Circuit with Vertical Stacking

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Solution Overview

Problem

Conventional CMOS logic integrated circuits face challenges in achieving low standby power and high density due to the limitations of feature size reduction, leading to increased costs and the need for innovative approaches beyond traditional lithography methods, particularly in utilizing new transistor materials like thin film amorphous metal oxides and compound semiconductors.

Innovation Solution

The development of novel unipolar circuits with vertical structures that employ capacitors for precharge and bootstrap operations, and clocked gate designs with ultra-short transistor channel lengths, fabricated using a deposition process instead of lithography, enabling low power consumption and high density integration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If conventional CMOS logic integrated circuits use both PMOS and NMOS transistors for high performance and low power, then performance and power efficiency are improved, but manufacturing cost increases and device complexity increases

Engineering Contradiction:
Improvepower efficiencyVSAvoidmanufacturing cost
Core Design Contradiction:
PowerVSEase of manufacture

Solution Approach 1:

The patent extracts one transistor type (PMOS) from the conventional CMOS pair, leaving only NMOS transistors in the circuit. This unipolar approach simplifies manufacturing by using a single transistor type while maintaining logic functionality through careful circuit design that compensates for the absence of complementary transistors.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent changes the electrical parameters of the unipolar circuit by introducing capacitors for precharge and bootstrap operations, and by using clocked gate designs. These parameter changes enable the single-transistor-type circuit to achieve power efficiency comparable to or better than conventional CMOS while reducing manufacturing complexity.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If feature size is reduced to increase transistor density, then productivity and integration density are improved, but manufacturing cost increases due to advanced lithography requirements

Engineering Contradiction:
Improvetransistor densityVSAvoidmanufacturing cost
Core Design Contradiction:
ProductivityVSEase of manufacture

Solution Approach 1:

The patent transitions from planar 2D circuit layout to vertical 3D stacked structures. By stacking multiple logic gates and transistor layers vertically, the circuit achieves higher integration density without requiring proportional reduction in lateral feature size, thereby avoiding the exponential cost increase associated with advanced lithography nodes.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent implements nested structures where multiple logic gates are stacked vertically, with each gate containing transistors and interconnects arranged in three-dimensional configurations. This nesting approach maximizes the use of vertical space to increase effective transistor density while maintaining compatibility with existing lithography capabilities.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Ease of manufacture

If unipolar logic is used to reduce manufacturing cost, then ease of manufacture is improved, but standby power consumption increases

Engineering Contradiction:
Improvemanufacturing costVSAvoidstandby power
Core Design Contradiction:
Ease of manufactureVSUse of energy by stationary object

Solution Approach 1:

The patent applies precharge operations using capacitors to prepare the circuit state before logic evaluation. By precharging nodes to appropriate voltage levels, the circuit eliminates the need for continuous current flow during standby periods, thereby reducing static power consumption while maintaining the simplicity of unipolar transistor implementation.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent implements clocked gate designs where logic operations are performed in periodic cycles synchronized with clock signals. During non-active periods, transistors are turned off and capacitors maintain stored charges, creating periodic operation patterns that minimize standby power consumption while preserving the manufacturing advantages of unipolar logic.

Inventive Principle:
Principle #19Periodic action

4Speed

If vertical structures with ultra-short transistor channel lengths are fabricated using deposition process, then speed and density are improved, but manufacturing precision requirements increase

Engineering Contradiction:
Improveoperating speedVSAvoidchannel length control
Core Design Contradiction:
SpeedVSManufacturing precision

Solution Approach 1:

The patent replaces traditional lithography-based patterning with deposition-based fabrication for creating ultra-short transistor channels. By using atomic layer deposition or chemical vapor deposition to form conformal thin films that define channel lengths, the process achieves superior precision and uniformity compared to mechanical lithographic patterning, enabling sub-10nm channel lengths with controlled variability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentUS11228315B2Three-dimensional logic circuit
Publication Date: 2022.01.18 TACHO HOLDINGS LLC
  • US11228315B2 patent drawing
  • US11228315B2 patent drawing
  • US11228315B2 patent drawing

AI summary

Apparatus and associated methods related to a three-dimensional integrated logic circuit that includes a columnar active region. Within the columnar active region resides an interdigitated plurality of semiconductor columns and conductive columns. A plurality of transistors is vertically arranged along each semiconductor column, which extends from a bottom surface of the columnar logic region to a top surface of the columnar logic region. The plurality of transistors are electrically interconnected so as to perform a logic function and to generate a logic output signal at a logic output port in response to a logic input signal received at a logic input port. Each of the plurality of conductive columns is adjacent to at least one of the plurality of semiconductor columns and extends along a columnar axis to one or more interconnection layers at the top and/or bottom surfaces of the columnar active layer.