3D Vertical Memory Array Layout for Density Without Extreme Scaling

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Solution Overview

Problem

Planar memory cells face challenges in scaling due to increased fabrication complexity and cost as feature sizes approach a lower limit, limiting memory density.

Innovation Solution

Implementing a 3D memory architecture with vertical transistors and peripheral circuits formed on separate substrates, bonded together to reduce chip size and increase memory density, using multi-gate transistors to enhance channel control and reduce leakage current.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If planar memory cells are scaled to smaller sizes by improving process technology, then memory density increases, but fabrication complexity and cost increase

Engineering Contradiction:
Improvememory densityVSAvoidfabrication complexity
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The patent transitions from planar (2D) memory cell architecture to three-dimensional (3D) stacked architecture. Multiple memory cell layers are vertically stacked and bonded together, utilizing the third dimension to increase memory density without further reducing lateral feature sizes, thereby avoiding the fabrication complexity and cost associated with extreme scaling

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Quantity of substance

If feature sizes of memory cells approach a lower limit, then memory density approaches upper limit, but planar process and fabrication techniques become challenging and costly

Engineering Contradiction:
Improvememory densityVSAvoidfabrication ease
Core Design Contradiction:
Quantity of substanceVSEase of manufacture

Solution Approach 1:

The patent divides the memory device into multiple separate memory cell layers that are fabricated independently and then bonded together. Each layer can be manufactured using standard planar processes at larger feature sizes, avoiding the need for costly and complex fabrication techniques required for extreme scaling to smaller feature sizes

Inventive Principle:
Principle #1Segmentation

3Quantity of substance

If 3D memory architecture is implemented, then memory density increases and chip size reduces, but fabrication process complexity increases

Engineering Contradiction:
Improvememory densityVSAvoidfabrication process complexity
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The fabrication process is segmented into independent stages: each memory cell layer is fabricated separately using standard planar processes, then bonded to other layers. This segmentation allows complex 3D structures to be built from simpler components, reducing the complexity of individual fabrication steps while achieving high density through stacking

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Bonding interfaces and interconnect structures serve as intermediaries between separate memory cell layers. These intermediary elements enable vertical integration and electrical connection between layers, allowing complex 3D functionality to be achieved through modular assembly rather than monolithic fabrication

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS12538479B2Memory devices and methods for forming the same
Publication Date: 2026.01.27 YANGTZE MEMORY TECH CO LTD
  • US12538479B2 patent drawing
  • US12538479B2 patent drawing
  • US12538479B2 patent drawing

AI summary

A memory device includes a memory array structure, a first peripheral circuit, and a second peripheral circuit. The memory array structure includes a vertical transistor having a first terminal and a second terminal, a storage unit having a first end coupled to the first terminal of the vertical transistor, and a bit line coupled to the second terminal of the vertical transistor. The first peripheral circuit is disposed at one side of the memory array structure and includes a first side in contact with the memory array structure and a second side opposite to the first side in a first direction. The second peripheral circuit is disposed in contact with the second side of the first peripheral circuit away from the memory array structure.