3D Vision Sensor Parameter Setting for Variable Camera Orientation

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Solution Overview

Problem

Existing imaging devices struggle to accurately calculate the three-dimensional position of a target object when the camera's orientation changes, due to the need for setting an infinite number of parameters in the calculation model.

Innovation Solution

An imaging device equipped with a vision sensor, a gravity direction detecting unit, an orientation detecting unit, a parameter setting unit, and a storage part that sets parameters for calculating a three-dimensional position based on the direction of gravity, orientation of the vision sensor, and stored setting information.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the camera orientation is changed to detect target objects in various directions, then the versatility of the imaging device is improved, but the three-dimensional position calculation accuracy deteriorates due to parameter displacement

Engineering Contradiction:
Improvecamera orientation flexibilityVSAvoidthree-dimensional position calculation accuracy
Core Design Contradiction:
Adaptability or versatilityVSMeasurement precision

Solution Approach 1:

The patent dynamically changes the parameters of the calculation model based on the detected camera orientation. When the orientation changes, the system automatically adjusts parameters such as focal length, principal point coordinates, and distortion coefficients to match the new orientation, thereby maintaining calculation accuracy across different viewing angles without requiring manual reconfiguration

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The system automatically detects the camera orientation using orientation detection means and self-adjusts the calculation model parameters without external intervention. The parameter setting means automatically selects or computes appropriate parameters based on the detected orientation, enabling the system to serve itself and maintain accuracy across varying orientations

Inventive Principle:
Principle #25Self-service

2Measurement precision

If parameters are set for each camera orientation to maintain calculation accuracy, then the measurement precision is improved, but the device complexity increases due to the need for infinite parameters

Engineering Contradiction:
Improvethree-dimensional position calculation accuracyVSAvoidparameter setting complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent employs a universal calculation model that can function across all camera orientations by using orientation-dependent parameters. Instead of creating separate calculation models for each orientation, a single multi-functional model adapts its parameters based on the detected orientation, thereby maintaining accuracy without requiring infinite separate parameter sets

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system transitions from static parameters to dynamic parameters that change with camera orientation. The parameter setting means continuously or periodically updates the calculation model parameters based on real-time orientation detection, making the parameter set adaptive rather than fixed, thus reducing the need for pre-configuring parameters for every possible orientation

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The imaging device can accurately detect the three-dimensional position of a target object in response to the orientation of the vision sensor with simple control, eliminating the need for fixing the camera's orientation and expanding the range of robot operation.

Implementation Method 1

a gravity direction detecting unit for detecting a direction of gravity

Methodology Applied
Scientific EffectGravity: Gravitation

Data Source

PatentUS12288355B2Imaging device for calculating three-dimensional position on the basis of image captured by visual sensor
Publication Date: 2025.04.29 FANUC LTD
  • US12288355B2 patent drawing
  • US12288355B2 patent drawing
  • US12288355B2 patent drawing

AI summary

This imaging device comprises: an orientation detection unit that detects the orientation of a camera with respect to the direction of gravity; and a parameter setting unit that sets parameters for calculating a three-dimensional position corresponding to a specific position in an image captured by the camera. A storage unit stores setting information for setting parameters corresponding to the orientation of the camera. The parameter setting unit sets parameters on the basis of the direction of gravity, the orientation of the camera, and the setting information.