3D Volume Reconstruction From Biplanar X-Rays for Surgical Navigation

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Solution Overview

Problem

Existing medical imaging technologies, such as fluoroscopy and traditional CT scanners, fail to provide real-time, accurate three-dimensional CT quality images of patient anatomy for surgical navigation, especially when limited to two-dimensional projections and restricted angular ranges, leading to challenges in aligning surgical instruments with patient anatomy.

Innovation Solution

A system combining optical and radiographic data using camera calibration and deep learning techniques to reconstruct 3D volumes from biplanar X-ray images, aligning instrument coordinates with patient and volume coordinates through a registration transform, correcting non-linear distortions, and integrating with surgical navigation systems.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If fluoroscopy is used for real-time imaging, then real-time visual assistance is provided, but only two-dimensional views are obtained which are insufficient for surgical navigation requiring three-dimensional images

Engineering Contradiction:
Improvereal-time imaging capabilityVSAvoidthree-dimensional anatomical information
Core Design Contradiction:
SpeedVSLoss of information

Solution Approach 1:

The system uses biplanar X-ray projections (two different angular views) to reconstruct three-dimensional volumetric images, effectively transitioning from 2D imaging to 3D visualization while maintaining real-time capability. The dual-projection geometry enables depth information extraction through stereoscopic reconstruction algorithms.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

A calibration apparatus with known geometric structure serves as an intermediary to establish the spatial relationship between the X-ray imaging system and the surgical navigation coordinate system. This calibration target enables accurate registration and alignment of anatomical structures in the reconstructed 3D volume with the surgical instrument coordinate system.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If traditional CT scanning is used to generate three-dimensional volumes, then accurate anatomical images are obtained, but the process is expensive and not suitable for real-time surgical navigation

Engineering Contradiction:
ImproveCT quality image accuracyVSAvoidreal-time generation capability
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

Instead of acquiring complete 360-degree projection data required for traditional CT reconstruction, the system uses only two biplanar projections (partial action) to reconstruct 3D volumes. This reduction in data acquisition complexity enables real-time processing while maintaining sufficient anatomical detail for surgical navigation through intelligent reconstruction algorithms.

Inventive Principle:
Principle #16Partial or excessive action

Solution Approach 2:

The system replaces the mechanical CT scanner rotation mechanism with a stationary biplanar X-ray imaging system combined with computational reconstruction. This substitution eliminates the need for complex mechanical movement while achieving comparable 3D visualization capability through mathematical algorithms.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Adaptability or versatility

If visually acquired position information is combined with radiographic images for surgical navigation, then navigation assistance is provided, but calibration of coordinate systems between camera and X-ray system is difficult

Engineering Contradiction:
Improvemulti-modal data integrationVSAvoidcoordinate system calibration complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The calibration apparatus serves multiple functions simultaneously: it provides known geometric references for coordinate system registration, enables distortion correction for the X-ray imaging system, and establishes spatial relationships for both optical and radiographic data. This multi-functional design simplifies the overall calibration process while enabling robust multi-modal data fusion.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Productivity

If limited number of X-rays are used to reconstruct three-dimensional volume, then real-time capability is achieved, but accuracy deteriorates due to averaging of values

Engineering Contradiction:
Improvereconstruction speedVSAvoidreconstructed volume accuracy
Core Design Contradiction:
ProductivityVSMeasurement precision

Solution Approach 1:

The system performs preliminary calibration and distortion correction using the calibration apparatus before reconstructing anatomical volumes from patient X-rays. This pre-processing establishes accurate geometric relationships and correction factors that compensate for the limited projection data, enabling high-quality reconstruction from only two views without requiring excessive averaging that would degrade resolution.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables precise, real-time surgical navigation by generating accurate 3D CT quality images without exposing patient anatomy, enhancing surgical accuracy and reducing the need for additional imaging or calibration steps.

Implementation Method 1

biplanar radiographic images

Methodology Applied
Scientific EffectX-ray: X-Ray

Data Source

PatentUS20250363726A1System and method for reconstruction of 3D volumes from biplanar radiographic images
Publication Date: 2025.11.27 SEE ALL AI INC
  • US20250363726A1 patent drawing
  • US20250363726A1 patent drawing
  • US20250363726A1 patent drawing

AI summary

A system and method combine optical and radiographic data to enhance imaging capabilities. Specifically, the system combines visually obtained patient pose position information and radiographic image information to facilitate calibrated surgical navigation. A reconstruction of a 3D CT volume is generated from biplanar X-ray projections which are back projected into two separate volumes and then concatenated into a single volume along a new dimension and passed through a pretrained deep learning model to decode the concatenated volume into a single 3D volume.