3D Wire Bending Device for Electric Machine Components

The patent implements a single universal bending device that can produce multiple wire shapes by dynamically adjusting bending parameters such as bending angle, bending radius, and bending position. The device uses a controllable bending element that can be positioned and oriented differently to create various wire configurations, eliminating the need for multiple dedicated contour tools while maintaining manufacturing precision across different wire shapes.

The bending device incorporates dynamic adjustment capabilities where the bending element's position, orientation, and curvature can be changed during operation. This allows the same physical device to adapt to different wire shape requirements by modifying its bending parameters in real-time, rather than requiring separate static tools for each wire configuration.

Instead of manufacturing separate contour tools for each wire shape, the patent employs a single bending device with programmable control. The device achieves different contours by adjusting bending parameters through software control, significantly reducing tool manufacturing effort while maintaining the ability to produce precise wire shapes as required.

The bending device changes its operational parameters (bending angle, radius, position, speed) to produce different wire shapes. This parameter-based approach eliminates the need to manufacture different physical tools for each shape, making the manufacturing process more adaptable and easier to implement while preserving contour accuracy through controlled parameter adjustments.

The patent creates a universal bending device capable of producing multiple wire shapes through programmable control and dynamic parameter adjustment. This single device replaces an inventory of multiple specialized contour tools, reducing device complexity while maintaining or enhancing adaptability to different machine element designs through software-controlled bending variations.

The bending device incorporates dynamic reconfiguration capabilities that allow it to adapt to different wire shape requirements on-demand. By dynamically adjusting bending parameters rather than requiring physical tool changes, the device achieves high adaptability to varying machine element designs while keeping the tool inventory minimal.