3DIC Package Structure With Electro-Optical Signal Layer Overlap

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Solution Overview

Problem

Three-dimensional integrated circuits (3DICs) face challenges in reducing manufacturing costs and enhancing performance due to complex interconnects and limited design flexibility, particularly in packaging structures where multiple semiconductor dies are stacked.

Innovation Solution

A package structure is developed with a control unit surrounded by computing units, utilizing through-substrate via structures and an electro-optical material that overlaps the signal transmission layer to shorten connections and enhance performance, allowing for diverse design configurations and integration of additional components like signal sources, processors, and optical elements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If multiple semiconductor dies are stacked to form 3DICs, then integration density is improved, but device complexity increases

Engineering Contradiction:
Improveintegration densityVSAvoidcomplexity of interconnects
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

An interposer is introduced as an intermediary substrate between stacked semiconductor dies, providing a platform for redistribution layers and interconnect structures. This interposer simplifies the complex interconnect architecture by centralizing the routing function, thereby reducing overall device complexity while maintaining high integration density through vertical stacking.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent transitions from planar 2D interconnect routing to 3D vertical stacking with multiple routing layers. By utilizing the vertical dimension and creating multiple conductive layers within the interposer, the design achieves higher integration density without proportionally increasing interconnect complexity, as the third dimension provides additional routing pathways.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Ease of manufacture

If conventional packaging structures are used, then manufacturing process is simple, but design flexibility is limited

Engineering Contradiction:
Improvesimplicity of packaging processVSAvoiddesign flexibility
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The packaging structure is segmented into distinct functional modules: semiconductor dies, an interposer with redistribution layers, and encapsulation layers. This modular segmentation allows each component to be optimized and manufactured independently using conventional processes, while the assembled structure provides enhanced design flexibility for various die configurations and interconnect schemes.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The interposer serves multiple functions simultaneously: it provides mechanical support for stacked dies, enables electrical interconnection through redistribution layers, facilitates thermal management pathways, and allows for diverse die arrangements. This multi-functionality achieves design flexibility without requiring entirely new manufacturing processes, maintaining compatibility with existing semiconductor fabrication capabilities.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Speed

If interconnect length is decreased to improve speed, then bandwidth is increased, but manufacturing precision requirements increase

Engineering Contradiction:
Improvesignal transmission speedVSAvoidprecision of interconnect alignment
Core Design Contradiction:
SpeedVSManufacturing precision

Solution Approach 1:

The interposer is designed and fabricated beforehand with pre-defined redistribution layer patterns and alignment features. These preliminary structures serve as reference frameworks that guide the subsequent stacking and bonding of semiconductor dies, thereby reducing the actual alignment precision required during final assembly while achieving short interconnect lengths for high-speed signal transmission.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration reduces manufacturing costs, improves performance by altering signal characteristics, and increases design flexibility, enabling more efficient and miniaturized packaging solutions.

Implementation Method 1

an electro-optical material is added to overlap the signal transmission layer for changing the characteristics of the transmitted optical signals

Methodology Applied
Scientific EffectElectro-optic effect: Electro-Optic Effects

Data Source

PatentUS20240387489A1Package structure and method for forming the same
Publication Date: 2024.11.21 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US20240387489A1 patent drawing
  • US20240387489A1 patent drawing
  • US20240387489A1 patent drawing

AI summary

A package structure is provided, and includes an interposer, a control unit, a plurality of computing units, a signal transmission layer, and an electric-optical material. The control unit is bonded to the interposer. The computing units are disposed around and connected to the control unit. The signal transmission layer is formed in the control unit and the computing units. The electric-optical material is formed in the control unit and the computing units, and the electric-optical material overlaps the signal transmission layer.