3M1P-Modified Sulfide Electrolyte for Higher Critical Current Density

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Solution Overview

Problem

Conventional solid-state lithium batteries face challenges with unstable interfacial compatibility between the solid electrolyte and lithium metal, leading to dendrite formation, short circuits, and rapid failure, while also requiring high operating pressures.

Innovation Solution

Incorporating sodium 3-mercapto-1-propanesulfonate (3M1P) as an additive to the sulfide-based solid electrolyte, creating a composite electrolyte that enhances lithium ion conductivity and facilitates a stable interface with lithium metal, allowing for low-pressure operation and improved cycling performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a solid electrolyte is used in an all-solid-state lithium metal battery, then safety is improved and energy density is increased, but interfacial instability between the solid electrolyte and lithium metal occurs, leading to dendrite formation and short circuits

Engineering Contradiction:
ImprovesafetyVSAvoidinterfacial stability
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent introduces an interfacial modification layer composed of Li3PO4 and organic additives between the solid electrolyte and lithium metal. This intermediary layer acts as a mediator that prevents direct contact and harmful reactions between the solid electrolyte and lithium metal, while still allowing lithium ion transport. The layer stabilizes the interface and prevents dendrite formation, resolving the interfacial instability problem while maintaining the safety benefits of solid electrolytes.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent creates a composite interfacial structure combining inorganic Li3PO4 with organic additives (such as fluoroethylene carbonate and lithium bis(fluorosulfonyl)imide). This composite material approach leverages the advantages of both components: the inorganic Li3PO4 provides structural stability and ion conductivity, while the organic additives enhance interfacial compatibility and suppress side reactions. The composite nature of the modification layer effectively stabilizes the interface between solid electrolyte and lithium metal.

Inventive Principle:
Principle #40Composite materials

2Temperature

If conventional solid electrolytes are used, then thermal stability is improved, but critical current density is low and operating pressure must be high

Engineering Contradiction:
Improvethermal stabilityVSAvoidcritical current density
Core Design Contradiction:
TemperatureVSProductivity

Solution Approach 1:

The patent modifies the physical and chemical parameters of the solid electrolyte interface through the introduction of Li3PO4 and organic additives. The modification layer changes the interfacial energy, surface morphology, and chemical composition, which collectively improve the critical current density. The organic additives specifically tune the interfacial properties to enable higher current densities while maintaining thermal stability, effectively decoupling these two previously conflicting parameters.

Inventive Principle:
Principle #35Parameter changes

3Stability of the object's composition

If high operating pressure is applied to maintain contact between solid electrolyte and electrodes, then interfacial contact is improved, but device complexity and manufacturing difficulty increase

Engineering Contradiction:
Improveinterfacial contactVSAvoidoperating pressure requirement
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The patent applies preliminary action by pre-modifying the solid electrolyte surface with Li3PO4 and organic additives before battery assembly. This pre-treatment creates a stable, compliant interfacial layer that maintains good contact between the solid electrolyte and electrodes during cycling without requiring high external pressure. The preliminary modification of the interface eliminates the need for continuous high-pressure application, simplifying the device structure and reducing manufacturing complexity.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The modified electrolyte achieves a significant increase in critical current density and extends battery life, enabling stable cycling with high-capacity retention and reduced operating pressure, thus addressing the limitations of existing solid-state batteries.

Implementation Method 1

Incorporating sodium 3-mercapto-1-propanesulfonate (3M1P) as an additive to the sulfide-based solid electrolyte, creating a composite electrolyte that enhances lithium ion conductivity and facilitates a stable interface with lithium metal

Methodology Applied
Scientific EffectAdsorption: Adsorption

Data Source

PatentUS12148880B1Methods for improving critical current density in a sulfide-based all-solid-state lithium-ion battery
Publication Date: 2024.11.19 LG ENERGY SOLUTION LTD
  • US12148880B1 patent drawing
  • US12148880B1 patent drawing
  • US12148880B1 patent drawing

AI summary

Solid electrolyte compositions and solid-state batteries are disclosed, which comprise a solid electrolyte layer including a sulfide-containing solid-state electrolyte material and a compound of Chemical Formula 1. The sulfide-containing solid-state electrolyte material includes but is not limited to Li6PS5Cl (“LPSC”), an LPS-based glass or glass ceramic of formula xLi2S·yP2S5, wherein x+y=1, or an argyrodite-based sulfide-based solid electrolyte or formula Li6PS5X, wherein X=Cl, Br, or I) or Li6−yPS5−yCl1+y, where y is <1. In some aspects, the compound of Chemical Formula 1 is sodium 3-mercapto-1-propanesulfonate (3M1P).