4-Hydroxyproline Fermentation from Plant Cells

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Solution Overview

Problem

Current methods for obtaining 4-hydroxyproline from animal sources are contaminated with bioactive peptides, posing risks of diseases like bovine spongiform encephalopathy and are not suitable for biological agriculture, necessitating a contamination-free alternative source.

Innovation Solution

A method involving the fermentation of plant cell cultures, specifically BY2 tobacco cells, to obtain 4-hydroxy-L-proline compositions that are free from biological contaminants, using a process that includes fermentation, separation, lysis of cellular walls, and enzymatic or chemical digestion to produce peptides and amino acids, followed by purification.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If animal source proteins are used to obtain 4-hydroxyproline, then the aminoacid can be produced, but the composition is contaminated with bioactive peptides and dangerous pathogens like prions

Engineering Contradiction:
Improve4-hydroxyproline contentVSAvoidbiological contaminants
Core Design Contradiction:
Quantity of substanceVSObject-affected harmful factors

Solution Approach 1:

The patent extracts and removes harmful components (sugar chains, bioactive peptides, prions) from the protein matrix through selective hydrolysis and purification processes, isolating 4-hydroxyproline in a contaminant-free form from plant cell wall proteins

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent uses plant cell wall proteins as an intermediary source instead of direct animal proteins, introducing a safe intermediate host that produces 4-hydroxyproline without containing harmful pathogens like prions

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If acid hydrolysis is performed at high temperature to accelerate the process, then 4-hydroxyproline is released, but racemization may occur

Engineering Contradiction:
Improvehydrolysis rateVSAvoidaminoacid configuration
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The patent optimizes hydrolysis parameters by performing the process at controlled temperatures (70-100°C) and controlled pH levels, using enzyme catalysis instead of extreme acid conditions, thereby maintaining high productivity while preventing racemization and preserving aminoacid configuration integrity

Inventive Principle:
Principle #35Parameter changes

3Manufacturing precision

If multiple purification steps are performed to remove contaminants, then 4-hydroxyproline purity increases, but the process complexity and time increase

Engineering Contradiction:
Improve4-hydroxyproline purityVSAvoidpurification process steps
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent segments the purification process into distinct functional stages: cell wall isolation, selective hydrolysis, filtration, and chromatographic purification, allowing each step to target specific contaminants systematically while maintaining overall process efficiency

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent replaces complex mechanical separation methods with biochemical selectivity, using enzyme-specific hydrolysis and affinity chromatography to achieve high purity 4-hydroxyproline with fewer and simpler purification steps

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method provides 4-hydroxy-L-proline compositions that are free from biological contaminants, capable of inducing plant defense genes and enhancing stress tolerance in crops, offering a safe and effective alternative for agricultural use.

Implementation Method 1

The method involves the fermentation of plant cell cultures, specifically BY2 tobacco cells, to obtain 4-hydroxy-L-proline compositions

Methodology Applied
Scientific EffectFermentation: Fermentation

Implementation Method 2

separation, lysis of cellular walls, and enzymatic or chemical digestion to produce peptides and amino acids

Methodology Applied
Scientific EffectLysis:

Implementation Method 3

enzymatic or chemical digestion to produce peptides and amino acids

Methodology Applied
Scientific EffectEnzymatic digestion: Enzyme

Implementation Method 4

The methods for obtaining oligopeptides rich in hydroxyproline envisage that the protein source of animal origin be initially ground and preserved in low-temperature environments until the moment of treatment, which comprises the following phases: Acid hydrolysis

Methodology Applied
Scientific EffectHydrolysis: Hydrolysis

Implementation Method 5

capable of inducing plant defense genes and enhancing stress tolerance in crops

Methodology Applied
Scientific EffectGene induction:

Implementation Method 6

enhancing stress tolerance in crops

Methodology Applied
Scientific EffectStress tolerance:

Data Source

PatentUS8349770B2Method for the preparation of a composition based on 4-hydroxyproline and the uses thereof in the agronomical field
Publication Date: 2013.01.08 ARTERRA BIOSCI
  • US8349770B2 patent drawing

AI summary

The present invention relates to a method for the preparation of 4-hyroxy-L-proline or compositions with a high content of this aminoacid and the use thereof as agrochemical in the agronomical field and/or as a synthesis intermediate of chemical compounds.