445 nm Laser Diode for Soft Tissue Cutting

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Solution Overview

Problem

Existing laser technologies for soft tissue cutting in dentistry and surgery require high intensities, leading to excessive thermal heating and side effects due to the use of red or infrared diode lasers, which are costly and inefficient.

Innovation Solution

A device utilizing a laser diode with a wavelength of 445 ± 15 nm, which offers higher absorption by haemoglobin and melanin, allowing for lower light intensity and non-contact cutting, reducing thermal damage and costs, and enabling passive cooling.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If red or infrared diode lasers are used for soft tissue cutting, then cutting capability is achieved, but excessive thermal heating of surrounding tissue occurs

Engineering Contradiction:
Improvecutting capabilityVSAvoidthermal heating of surrounding tissue
Core Design Contradiction:
PowerVSObject-affected harmful factors

Solution Approach 1:

The patent changes the wavelength parameter from red/infrared (810-975 nm) to blue light (445 nm). This parameter change exploits the absorption spectrum of haemoglobin, which has peak absorption at 445 nm, enabling effective tissue cutting at much lower power levels (1-3 W versus 10+ W required by red/infrared lasers), thereby reducing thermal damage to surrounding tissues.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs disposable optical fibres without black coating, eliminating the need for repeated conditioning processes. The optical fibre is designed for single-use or limited-use applications, removing the conditioning step that generates harmful soot and thermal damage, while maintaining cutting effectiveness through the 445 nm wavelength's natural absorption by tissue haemoglobin.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

2Productivity

If high intensity laser light is used for soft tissue cutting, then cutting speed is improved, but thermal damage to tissue increases

Engineering Contradiction:
Improvecutting speedVSAvoidthermal damage to tissue
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

By changing the wavelength to 445 nm blue light, the patent achieves high absorption coefficients in haemoglobin and melanin-containing tissues. This allows cutting speeds comparable to or exceeding red/infrared lasers while using only 1-3 W power output, preventing thermal damage that would occur at higher intensities with traditional wavelengths.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent converts the natural absorption characteristics of haemoglobin at 445 nm into a beneficial effect. The strong absorption that would normally cause rapid heating is instead harnessed to enable precise cutting at low power levels, where the energy is absorbed so efficiently that minimal heat diffuses to surrounding tissues.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Power

If black coating is applied to optical fibre tip for cutting, then cutting effectiveness is improved, but fibre lifespan is reduced and harmful soot is generated

Engineering Contradiction:
Improvecutting effectivenessVSAvoidoptical fibre lifespan
Core Design Contradiction:
PowerVSDuration of action of stationary object

Solution Approach 1:

The patent designs the optical fibre as a disposable or limited-life component without black coating. The fibre is used once or a few times and then discarded, eliminating wear from conditioning processes and soot accumulation. This disposable approach removes the trade-off between coating effectiveness and fibre lifespan, as the fibre is never conditioned.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent removes the black coating entirely from the optical fibre tip. By extracting this harmful element, the system achieves cutting effectiveness through the 445 nm wavelength's natural absorption by tissue, eliminating soot generation and fibre degradation from repeated conditioning cycles.

Inventive Principle:
Principle #2Taking out (Extraction)

4Temperature

If active cooling is used for laser diode, then thermal management is improved, but device complexity and cost increase

Engineering Contradiction:
Improvelaser diode thermal managementVSAvoidcooling system complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

By changing to 445 nm blue light emission, the laser diode operates at lower power output (1-3 W versus 10+ W for red/infrared lasers). This parameter change reduces the heat generated during operation, allowing passive cooling via ambient atmosphere instead of active Peltier cooling, simplifying the device while maintaining effective tissue cutting.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution achieves reduced side effects, lower costs, increased cutting speed, and longer optical fibre lifespan, while minimizing thermal damage and allowing for non-contact tissue cutting with reduced cooling requirements.

Implementation Method 1

the absorption constant of haemoglobin is two orders of magnitude higher at 445 nm than at e.g. 800 nm. For melanin there is an increase in the absorption constant by a factor of about 3.

Methodology Applied
Scientific EffectAbsorption (EM radiation): Absorption (EM radiation)

Implementation Method 2

The light of these lasers is coupled into optical fibres. It reaches the distal end of the optical fibre. This end of the optical fibre is brought in contact with the parts of the body that are to be treated.

Methodology Applied
Scientific EffectLaser ablation: Laser Ablation

Implementation Method 3

The light of these lasers is coupled into optical fibres. It reaches the distal end of the optical fibre.

Methodology Applied
Scientific EffectOptical fibre transmission: Optical Fibre

Data Source

PatentEP2873388B1Soft-tissue laser surgery
Publication Date: 2017.10.04 SIRONA DENTAL SYSTEMS GMBH CORP LEGAL
  • EP2873388B1 patent drawingFigure 1

AI summary

In dentistry very often soft tissue has to be cut. It has become customary to cut soft tissue, in particular gum or gingiva, or to disinfect pockets in the gingiva that exist at the neck of teeth with the help of laser light. The same applies to a disinfection of the channel in the root of teeth (endodontic treatment). Prior art concepts of cutting soft tissue rely on the use of red or infrared diode lasers and lead to an excessive heating the tissue and damaging of surrounding tissue. We suggest a device for treatment comprising a laser diode with a wavelength of 445 ± 15 nm, in particular 445 ± 10 nm, for providing the laser light. The use of e.g. 445 nm for cutting soft tissues has nume-rous advantages.