48 Volt DC Wall-Mounted HVAC System for Off-Grid Climate Control

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Solution Overview

Problem

Existing wall-mounted climate control systems are inefficient and underpowered, particularly when running on DC power, and lack features suitable for off-grid or remote applications.

Innovation Solution

A 48 Volt DC-powered wall-mounted HVAC system with enhanced components such as a 48 Volt DC electric compressor, dual blower system, and PTC heating element, designed for efficient climate control in small structures without access to traditional power grids, featuring redundant air flow and integrated heating, ventilation, and air conditioning subsystems.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If wall mounted climate control systems are designed to run on DC power, then they can operate in off-grid environments, but they become underpowered and inefficient

Engineering Contradiction:
Improveoff-grid operation capabilityVSAvoidsystem power output
Core Design Contradiction:
Adaptability or versatilityVSPower

Solution Approach 1:

The system is specifically designed to operate at 48 Volt DC, changing the voltage parameter from conventional 120V AC to enable off-grid operation while maintaining adequate power output through optimized DC-compatible components

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The HVAC system is designed to perform multiple functions (heating, cooling, ventilation) within a single wall-mounted unit, enabling comprehensive climate control in off-grid environments where space and power availability are constrained

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If wall mounted climate control systems are designed to run on DC power, then they can operate in off-grid environments, but they become inefficient

Engineering Contradiction:
Improveoff-grid operation capabilityVSAvoidsystem efficiency
Core Design Contradiction:
Adaptability or versatilityVSLoss of energy

Solution Approach 1:

The system operates at 48 Volt DC rather than conventional AC, changing the electrical parameter to reduce energy conversion losses and improve overall system efficiency in off-grid applications

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The system replaces AC power infrastructure with DC power operation, eliminating the need for AC-to-DC conversion and associated energy losses, thereby improving efficiency in off-grid environments

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Speed

If a 48 Volt DC electric compressor is used, then the system provides faster temperature regulation, but the device complexity increases

Engineering Contradiction:
Improvetemperature regulation speedVSAvoidsystem complexity
Core Design Contradiction:
SpeedVSDevice complexity

Solution Approach 1:

The system replaces conventional AC-powered compressors with a 48 Volt DC electric compressor, eliminating mechanical conversion steps and enabling faster, more direct temperature regulation through optimized DC motor control

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system provides efficient climate control with faster temperature regulation, redundant airflow, and integrated heating capabilities, suitable for off-grid environments, enhancing reliability and performance in remote installations.

Implementation Method 1

48 Volt DC electric compressor

Methodology Applied
Scientific EffectCompression: Compression

Implementation Method 2

aluminum plate fin evaporator coil

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Implementation Method 3

tube fin condenser coil

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Implementation Method 4

tube fin condenser coil

Methodology Applied
Scientific EffectCondensation: Condensation

Implementation Method 5

dual blower system

Methodology Applied
Scientific EffectForced convection: Forced Convection

Implementation Method 6

PTC heating element

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Data Source

PatentUS12416416B1Wall mounted HVAC system
Publication Date: 2025.09.16 VICTORY CLIMATE SYSTEMS LLC
  • US12416416B1 patent drawing
  • US12416416B1 patent drawing
  • US12416416B1 patent drawing

AI summary

A wall mounted HVAC system includes a housing having an internal cosmetic panel, a holder supporting an air filter, and at least one external vent, the wall mounted HVAC system, further having a 48 Volt DC electric compressor, an evaporator coil, a condenser coil, a 48 Volt DC dual blower system, an over-temperature protection system, and a thermostatic expansion valve. The wall mounted HVAC system is configured to attach to a building structure and may be used when the building structure does not have readily available power from a generator or electrical grid.