Four-Wheel Drive Clutch Torque Correction for Turning Bias

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Solution Overview

Problem

Existing four-wheel drive systems with a multi-plate clutch between the rear-wheel differential gear and rear wheels experience bias torque during turning, leading to varying torque splits between front and rear wheels, affecting turning performance regardless of direction.

Innovation Solution

A control device with an electronic control unit that adjusts the friction clutch torque based on the vehicle's turning direction, using sensors to detect yaw rate and wheel speeds, to maintain a consistent torque split and improve turning performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a multi-plate clutch is provided between the rear-wheel differential gear and the right rear wheel to adjust torque split, then torque distribution between front and rear wheels can be controlled, but bias torque occurs during turning causing turning-round performance to change according to turning direction

Engineering Contradiction:
Improvetorque split controlVSAvoidturning-round performance consistency
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The electronic control unit calculates and corrects the clutch torque in advance based on detected turning direction before the turning maneuver is completed. By determining the turning direction and pre-adjusting the clutch torque compensation amount, the system ensures consistent turning-round performance regardless of turning direction.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system changes the clutch torque parameter dynamically based on turning direction. When right-turning is detected, a first correction amount is applied; when left-turning is detected, a second correction amount (different from the first) is applied. This parameter adjustment compensates for bias torque and maintains consistent turning performance.

Inventive Principle:
Principle #35Parameter changes

2Power

If friction clutch torque is increased to improve torque transmission to rear wheels, then four-wheel drive performance is enhanced, but fuel efficiency decreases due to increased friction losses

Engineering Contradiction:
Improvetorque transmission capabilityVSAvoidfuel efficiency
Core Design Contradiction:
PowerVSUse of energy by moving object

Solution Approach 1:

The friction clutch is engaged only partially or selectively based on actual driving conditions. The electronic control unit determines whether four-wheel drive is necessary and engages the clutch only when needed, rather than maintaining continuous engagement. This partial action provides sufficient torque transmission for four-wheel drive performance while minimizing friction losses and improving fuel efficiency during two-wheel drive operation.

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The control device ensures consistent turning performance by adjusting clutch torque to compensate for bias torque, maintaining the desired torque split between front and rear wheels, and enhancing fuel efficiency by preventing dragging during two-wheel drive running.

Implementation Method 1

a friction clutch for adjusting a torque split to be transmitted to the front and rear wheels

Methodology Applied
Scientific EffectFriction: Friction

Implementation Method 2

sensors to detect yaw rate and wheel speeds, to maintain a consistent torque split

Methodology Applied
Scientific EffectYaw rate detection:

Data Source

PatentUS9925871B2Control device for vehicle four-wheel drive device
Publication Date: 2018.03.27 TOYOTA JIDOSHA KK
  • US9925871B2 patent drawing
  • US9925871B2 patent drawing
  • US9925871B2 patent drawing

AI summary

A control device for a vehicle four-wheel drive device includes a drive source, front wheels, rear wheels, a rear-wheel differential gear, a friction clutch, and an electronic control unit. The electronic control unit is configured to correct a calculated clutch torque to decrease in a case where a four-wheel drive running is performed and it is determined that the turning direction is a direction in which the vehicle turns such that an outer wheel is a rear wheel on a side where the friction clutch is provided. The electronic control unit is configured to correct the calculated clutch torque to increase in a case where the four-wheel drive running is performed and it is determined that the turning direction is a direction in which the vehicle turns such that an inner wheel is the rear wheel on the side where the friction clutch is provided.